Assoc Production II

Description

The Production Associate II is responsible for operating and maintaining composites injection molding equipment used in the manufacturing, repair, and overhaul of aerospace components. This role requires experience in a regulated aerospace environment, ensuring strict adherence to FAA, AS9100, and quality control standards while producing high-performance composite parts for aircraft applications.

Key Responsibilities:

Manufacturing & Production:

• Operate and monitor injection molding machines for composite aerospace components.
• Prepare and mix composite resins and reinforcement materials following precise formulations.
• Load raw materials into molds, monitor cycle times, and adjust machine parameters for optimal quality.
• Perform secondary processes such as trimming, bonding, curing, and finishing of molded composite parts.

Quality Control & Compliance:

• Conduct in-process inspections using precision measurement tools (calipers, micrometers, CMMs) to ensure compliance with AS9100 and FAA standards.
• Identify and document non-conforming parts, working closely with the quality team to implement corrective actions.
• Maintain accurate records of production runs, material usage, and process deviations.

Repair & Overhaul (MRO) Support:

• Assist in the repair and refurbishment of damaged composite aerospace components using injection molding and bonding techniques.
• Follow OEM and regulatory guidelines to restore parts to airworthy condition.
• Work with engineers to refine molding and repair processes for improved efficiency and durability.

Safety & Continuous Improvement:

• Follow strict safety protocols, including PPE use, hazardous material handling, and cleanroom procedures.
• Participate in Lean Manufacturing, 5S, and Six Sigma initiatives to improve workflow and efficiency.
• Train and mentor junior team members on aerospace composite molding and repair techniques.

Qualifications

• High school diploma or equivalent (technical certification or associate’s degree in manufacturing or aerospace technology preferred).
• 2 years of experience in composite injection molding, preferably in an aerospace MRO or manufacturing environment.
• Knowledge of FAA regulations, AS9100 standards, and aerospace material specifications.
• Experience with injection molding machines, vacuum bagging, autoclaves, and curing ovens.
• Ability to interpret blueprints, technical drawings, and work instructions.
• Strong mechanical aptitude and troubleshooting skills.
• Familiarity with NDI (Non-Destructive Inspection) techniques is a plus.
• Ability to lift up to 50 lbs, stand for extended periods, and work in a high-temperature environment.

Work Environment:

• Aerospace manufacturing and MRO facility with exposure to chemicals, high temperatures, and tight tolerances.
• Strict adherence to safety, environmental, and regulatory compliance requirements.
• Shift work may be required, including weekends and overtime.