What are the responsibilities and job description for the Process Metallurgist - Melt Shop/Steelmaking position at Aegis Worldwide?
We are seeking a metallurgical expert to join a well-established steel manufacturer with over a century of excellence in innovation and production. This company is known for developing cutting-edge steel products and providing a collaborative, hands-on work environment where employees are empowered to drive improvements and advance their careers.
Why Join Us?
- Stability & Growth – This position is open due to a promotion! The company invests in its employees and provides career advancement opportunities.
- Industry Leader – Work with a company known for its technical innovation and high-quality steel products .
- Hands-On & Impactful Role – Split time between the lab and the melt shop , making real-time process improvements and working directly with production teams.
- Competitive Pay & Benefits – Salary up to $115K (based on experience) with a 10% bonus , plus excellent benefits.
- Strong Team Environment – Join a knowledgeable, cross-functional team that values collaboration and problem-solving.
About the Role
As a Process Metallurgist , you will be responsible for developing, optimizing, and standardizing steel melting, refining, and teeming operations. You will work closely with production teams to improve processes, troubleshoot metallurgical issues, and enhance quality control standards . This role is ideal for someone who enjoys getting hands-on with steelmaking processes while also using analytical skills to drive continuous improvement.
Key Responsibilities :
Process Optimization – Improve melt shop efficiency, raw material selection, and refining techniques to enhance quality and yield.
Quality Control & Assurance – Monitor chemical compositions, mechanical properties, and defect analysis to ensure product excellence.
Technical Support & Troubleshooting – Provide metallurgical expertise to production teams, solving process-related challenges in electric arc furnaces (EAF), ladle metallurgy, and continuous casting .
Continuous Improvement – Lead lean manufacturing and process improvement initiatives , contributing to new product development and R&D efforts.
Safety & Compliance – Ensure adherence to ISO, ASTM, and environmental safety standards in a high-temperature steel manufacturing environment.
What We’re Looking For :
5-10 years of experience in steelmaking (melting, refining, teeming).
Degree in Metallurgical Engineering, Materials Science, or Chemical Engineering .
Strong knowledge of metallurgy, steel alloys, furnace operations (EAF), and solidification processes .
Experience interpreting lab results, troubleshooting defects, and optimizing metallurgical processes .
Proficiency in Microsoft Excel (pivot tables), process modeling tools, and statistical analysis software (AIM preferred) .
A self-starter who is hands-on, collaborative, and eager to work in both lab and production environments .
Ability to work overnight shifts occasionally (about once per month).
Nice to Have :
Experience with ingot casting, lean manufacturing, Six Sigma, or Green Belt certification .
Background in failure analysis, R&D, or metallurgical testing .
Strong cross-functional collaboration skills with production, maintenance, and quality teams .
Schedule & Compensation :
Day Shift (early start around 5-6 AM) with occasional overnight coverage (1x per month).
Salary : $90K - $115K 10% bonus .
Located in Chicago, IL – easily commutable from surrounding areas.
Drug & background check required .
This is an exciting opportunity to take your metallurgical expertise to the next level within a growing, highly respected steel manufacturer . If you’re passionate about steelmaking, process improvements, and working hands-on in a production environment , we want to hear from you!
Apply today to learn more!
Salary : $90,000 - $115,000
