What are the responsibilities and job description for the Quality Control Manager (Talladega, AL) position at Allen Architectural Metals?
Job Description
Allen Architectural Metals is seeking a meticulous and experienced Quality Control Manager to join our team in Talladega, Alabama. In this pivotal role, you will ensure the highest quality standards in our metal fabrication and casting processes, driving our commitment to excellence in every project. The ideal candidate will possess an in-depth understanding of quality control practices in manufacturing, with specific experience in metalwork and casting. You will lead quality assurance initiatives, monitor production standards, and implement quality management systems that reinforce our reputation for unparalleled craftsmanship. Additionally, knowledge of pattern making and casting design will be beneficial, as our QC team collaborates closely with foundries to customize pattern setups for their unique operational processes.
Responsibilities:
Quality Assurance and Inspection:
Qualifications:
Allen Architectural Metals is seeking a meticulous and experienced Quality Control Manager to join our team in Talladega, Alabama. In this pivotal role, you will ensure the highest quality standards in our metal fabrication and casting processes, driving our commitment to excellence in every project. The ideal candidate will possess an in-depth understanding of quality control practices in manufacturing, with specific experience in metalwork and casting. You will lead quality assurance initiatives, monitor production standards, and implement quality management systems that reinforce our reputation for unparalleled craftsmanship. Additionally, knowledge of pattern making and casting design will be beneficial, as our QC team collaborates closely with foundries to customize pattern setups for their unique operational processes.
Responsibilities:
Quality Assurance and Inspection:
- Develop and implement quality control processes and standards for all metal fabrication and casting operations.
- Conduct rigorous inspections of raw materials, in-process, and finished products to ensure they meet specified quality standards and client requirements.
- Use precision measurement tools and inspection techniques to assess the quality of metal castings, welds, and other fabrication details.
- Include prior knowledge and/or experience with pattern making and casting design in quality control assessments.
- Collaborate with Gerald and Rickey, who currently serve as QC on patterns, to ensure quality and compatibility with various foundries.
- Work with different foundries to design patterns that are tailored to each specific foundry’s pouring requirements, recognizing that each operates with unique processes and layout needs.
- Identify opportunities for process improvements and work with production teams to implement more efficient and effective quality measures.
- Ensure compliance with relevant quality standards (ISO, ASME, etc.) and industry regulations.
- Develop and maintain quality documentation, including inspection reports, quality metrics, and compliance records.
- Investigate quality defects, determine root causes, and implement corrective actions to prevent recurrence.
- Collaborate with engineering and production teams to address quality issues and establish long-term solutions.
- Perform regular audits of manufacturing processes to identify and mitigate potential quality risks.
- Establish, maintain, and continuously improve the Quality Management System (QMS) tailored to the unique requirements of metal fabrication and casting.
- Conduct regular QMS training sessions for production staff to promote a quality-focused culture.
- Ensure accurate documentation and traceability of quality control processes for each project phase.
- Act as a contact for customers regarding quality control matters, ensuring clear communication and quick resolution of any quality concerns.
- Provide detailed quality reports and inspection certifications as required for client projects.
- Collaborate with project managers and clients to define and clarify quality requirements at the project outset.
Qualifications:
- Bachelor’s degree in Quality Engineering, Manufacturing Engineering, or a related field.
- Minimum of 5 years of experience in quality control management within metal fabrication or manufacturing, preferably in an architectural metals’ environment.
- Strong knowledge of metalworking processes, casting standards, and quality control methodologies.
- Experience with pattern making and casting design as they relate to quality assurance in metal casting.
- Proficiency in quality control software, measurement tools, and statistical analysis tools.
- Excellent problem-solving skills and an analytical mindset.
- Strong communication skills, capable of liaising effectively with team members, clients, and management.
- Certification in Quality Engineering (CQE), Six Sigma, or equivalent.
- Experience in implementing ISO 9001 or other quality management systems.
- Familiarity with regulatory requirements specific to architectural metals and castings.
- Reports directly to the Vice President of Operations at Allen Architectural Metals.
- Collaborates closely with production and project management teams.
Salary Range::
