What are the responsibilities and job description for the Process Engineer position at Allied Reliability?
Allied Reliability is seeking a Plant Process Engineer is responsible for the lime kiln process and associated production units. Leads the development of processes, procedures, and tools associated with the lime manufacturing process to reduce production cost and improve efficiency while making quality products, respecting emissions limits and putting safety first. Responsible for the continuous improvement and optimization of combustion and calcination as well as optimization of resources. Performs root cause analysis to determine most appropriate corrective actions. Actively engages plant management and hourly workforce to ensure alignment with plant maintenance and production departments for execution of the responsibilities of the Plant Process Engineer. Develops strong interpersonal relationships and constructively works across organizational boundaries to resolve production and process barriers.
Job Duties :
- Identify production bottlenecks, develop action plans, and execute them and assess results.
- Conducts daily handoff meetings with operators and team leaders to provide daily instructions for production expectations, identify barriers experienced during shifts, and communicate to others within the operation; attends other meetings as required.
- Provide technical support to production, maintenance, environmental, and quality.
- Monitors reliability of the processes to define paybacks for improvements.
- Perform inspections during major outages of refractory, instrumentation and prepare shutdown reports.
- Document problems related to the process or systems as seen or received from production. Reviews results with plant team to initiate, recommend, provide and / or implement solutions.
- Conducts process and energy audits to identify opportunities for cost savings.
- Tracks and performs raw material analysis for the best use of the available fuels and stone conducting cost benefit calculations.
- Monitors stone quality, size and gradation, and fuel quality analysis and their impact in product quality.
- Prepare and maintain Standard Operating Procedures and manuals.
- Trains operational personnel on kilns
- Drive environmental compliance testing.
- Performs other duties as assigned.
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