Controls Engineer - Machining Operations

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

Position Title: Controls Engineer – Machining Operations

Overview

We are looking for a Controls Engineer to provide electrical and automation support to ensure the smooth operation of Heavy Duty Engine (HDE) machining lines. These lines include components such as Engine Blocks, Cylinder Heads, Connecting Rods, Liners, as well as Turbo Machining and Assembly systems. This role is key to maintaining equipment uptime and involves close collaboration with cross-functional teams including Maintenance Supervisors, Mechanical Engineers, Skilled Trades personnel, and support staff from Operations and Quality.

Key Responsibilities

• Diagnose and adjust software and hardware systems for PLCs, CNCs, HMIs, and robotic equipment.
• Maintain and troubleshoot device-level control networks.
• Support and optimize servo and variable frequency drive (VFD) systems, both hardware and software.
• Integrate and maintain machining data acquisition systems, ensuring connectivity with higher-level control platforms.
• Apply advanced control technologies to enhance machining processes and improve system efficiency.
• Define specifications and contribute to the design and commissioning of new machining equipment.
• Provide hands-on technical assistance to machining operations, addressing issues as they arise.
• Partner with Skilled Trades teams, Process Engineers, and Supervisors to support diagnostic and repair activities in CNC and assembly machining areas.
• Aid maintenance teams in interpreting technical schematics and OEM manuals for effective troubleshooting and fault resolution.
  
  

Minimum Qualifications

• Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, or a similar discipline. In lieu of a degree, 8 years of hands-on experience in a relevant role will be considered.
• Solid understanding of control systems architecture and industrial automation components (e.g., PLCs, HMIs, motion control, robotics, and vision systems).
• Strong familiarity with PC-based systems and mainstream software tools.
• Working knowledge of industrial networks and database integration.
• Understanding of applicable electrical and safety codes and standards.
• Proficiency in AutoCAD and Microsoft Office Suite (Word, Excel, PowerPoint).
• Strong communication skills and the ability to work effectively in a team environment.
• Ability to interpret, modify, and generate technical drawings related to building systems and production equipment.
  
  

Preferred Experience

• Hands-on experience with Siemens Step 7, TIA Portal, Siemens 840D controls, and Siemens VFDs and servo systems.
• Familiarity with Fanuc robots, Cognex vision systems, and Trumpf laser equipment.
• Working knowledge of Allen-Bradley automation systems.
• Understanding of fluid-based systems, including hydraulics, pneumatics, and cooling/lubrication.
• Knowledge of machining-related processes such as metal cutting, press monitoring, part identification, fastening, and part washing.
• Experience using maintenance and enterprise systems such as Maximo, SAP, and Microsoft Outlook.
  
  

IMPORTANT

• Second and/or third shift
• Person requires to interview on site with a panel interview/final interview
  
  

Salary Range: $85,000-90,000

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

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