What are the responsibilities and job description for the Mechanical Simulations Intern position at American Battery Solutions?

Job Description

Job Summary

The Mechanical Simulations Intern is engaged in the development of simulations depicting required loads and conditions expected in Electric Vehicle (EV) battery packs. This position interfaces with the Product Engineering Team as well as Systems, and Validation.

Responsibilities

Development of Finite Element Analysis and Computational Fluid Dynamics (FEA / CFD) models (meshing, geometry optimization, boundary conditions and loading) in high voltage components such as cold plate, cell carrier, enclosures).
Post processing analysis and report preparation.
Completion of 12-week project presentation at the end of internship.
Report the progress of tasks on a regular basis.
Adhere to federal and state regulations.
Adhere to all company policies, processes, and procedures.
Performs other duties as requested, directed, or assigned.
Predictable and reliable attendance.

Position Qualifications

Graduate student working towards a Master’s degree in Mechanical Engineering, Aeronautical, Mathematics Engineering, or other relevant degree.

Working knowledge of FEA / CFD methods and tools (ANSYS, Fluent, Abaqus, Hypermesh, Nastran, StarCCM).

Exposure to material testing and equipment (Instron, microscope, lap shear, tensile).

Relevant course work – Fluid Mechanics, Solid Mechanics, Design, Heat / Mass Transfer.

Must be able to work a minimum of 30 hours per week up to a maximum of 40 hours per week.

Minimum of 3.0 GPA required to enter the program.

Must be actively enrolled in school.

Excellent interpersonal, written, and verbal communication skills, and the ability to prioritize tasks.

Proficient with Microsoft Office, including Excel, PowerPoint, Word, and Outlook.

Key Competencies

Takes Initiative : Exhibits strong drive for results and success; conveys a sense of urgency and drives issues to closure; persists despite obstacles and opposition.

Working Safely : Demonstrates safe behaviors. Aware of potential risks and threats in the workplace.

Delivers Results : Achievement-oriented, feeling a sense of urgency to reach goals on time, if not before.

Teamwork : Works cooperatively with others to accomplish team goals and organizational objectives.

Communications : Exchanges thoughts, feelings, and information effectively.

Physical Requirements / Working Conditions

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.

Prolonged periods sitting at a desk and working on a computer.

Constantly operates a computer and other office equipment.

Occasionally works in lab and industrial environments.

Ability to adjust focus, especially due to concentration on a computer screen.

May need to lift and carry up to 30 pounds and / or position the body to reach items on the floor / below knee level or reach overhead.

The person in this position needs to occasionally move about in industrial environments, and on uneven terrain.

Works in a temperature-controlled office environment, with occasional work in outdoor weather conditions, and in industrial environments.

The noise level in the work environment can be moderately loud.

May be required to recognize small numbers, letters, symbols, and colors.

Why Join Us

American Battery Solutions (ABS) provides comprehensive 100% employer paid benefit plans to employees and their family, competitive salary and retirement program. ABS employs a diverse and inclusive workforce.

Benefits Overview

Paid time off includes 4 weeks, 15 holidays, and parental leave.

100% company-paid medical, dental, vision, short-term disability, long-term disability, and life insurance.

Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.

Company provided 401K savings plan with immediately vested matching contributions to help you save for retirement.

Voluntary benefits offerings.

Tuition assistance.

Employee Referral Program.

Employee development and career growth opportunities.

About Us

American Battery Solutions Inc. (“ABS”) is a manufacturer of advanced batteries for commercial, fleet, and industrial on- and off-road vehicles. Located in the heart of the U.S. automotive region with facilities in Michigan and Ohio. In 2023, ABS was acquired by Komatsu, a world leader in construction, mining, forestry, and industrial heavy equipment in support of Komatsu’s 2050 carbon neutrality goal. ABS continues to operate as an independent entity serving Komatsu applications while continuing to expand and grow our core commercial, fleet and industrial business.

As we have grown, ABS has assembled a world-class team of dedicated and experienced engineers. This team is equipped with a deep understanding of high-voltage, automotive-grade battery systems from concept development and prototyping, to testing and validation, to high-volume production. We pride ourselves on developing a diverse team of next generation battery experts.

The Location - Lake Orion

American Battery Solutions Headquarters and Innovation Center is located in the heart of South-East Michigan in Orion Township. Orion Township is a Pure Michigan Trail Town that has a long-standing dedication to enhancing trails and pathways in its community, which is home to the Polly Ann Trail, Paint Creek Trail, and Iron Belle Trail. The township has more than 50 miles of trails. Southeast Michigan also boasts some of the best eating around! Whether your interest is in furthering your education, enjoying one of the many regional sporting events, or enjoying the vast outdoors that Michigan has to offer, you’ll be at the center of it here!

AMERICAN BATTERY SOLUTIONS IS AN EQUAL OPPORTUNITY EMPLOYER.

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