What are the responsibilities and job description for the Manufacturing Plant Capability and Continuous Improvement Specialist position at Avancez Assembly?
MANUFACTURING PLANT CAPABILITY AND CONTINUOUS IMPROVEMENT SPECIALIST
JOB SUMMARY :
The Manufacturing Plant Capability and Continuous Improvement Specialist is responsible for ensuring the successful integration of new processes, technologies, and continuous improvement initiatives within the manufacturing environment. This hands-on position involves training and coaching team members, supporting launches, enhancing operational efficiency, and driving lean manufacturing practices on the plant floor.
DUTIES AND RESPONSIBILITIES :
- Provide training and coaching for hourly and salaried team members and team leaders on new job elements, product changes, and technology upgrades.
- Train team leaders and team members incorporating new work content into existing processes.
- Support the development of standardized work documents (SWS, JSA, PVS, QFA, etc.) and conduct training on their use.
- Facilitate Kaizen and other continuous improvement workshops, training team members in lean manufacturing strategies and tools.
- Support all launch activities, including station readiness, process validation, and material validation for builds (e.g., IVER, PTR, ETO).
- Act as a liaison between teams, shifts, and launch / operations functions to ensure smooth communication and issue resolution.
- Participate in the development and setup of job station layouts, equipment placement, and parts presentation.
- Maintain build-related documentation, including build books, buy-off sheets, and training materials.
- Conduct continuous improvement activities, such as evaluating tools, assistance devices, and parts presentation to enhance productivity and quality.
- Assist teams in implementing the Daily Management System (DMS), including WPO standards, team boards, visual management tools, and 5S practices.
- Evaluate job elements and times to support line balancing and throughput improvement activities.
- Work with team leaders to eliminate waste, streamline processes, and achieve lean manufacturing goals.
- Participate in the validation and debugging of new tooling and equipment, attending run-offs and assisting with adjustments.
- Replace team members or team leaders when necessary to ensure uninterrupted operations.
- Collaborate with maintenance teams to develop and follow up on work orders related to process rearrangements.
- Be flexible and available to work across shifts, different areas, and travel when required to support plant operations or special projects.
- All other duties as assigned.
EDUCATION AND EXPERIENCE :
TRAVEL :
KNOWLEDGE, SKILLS, AND ABILITIES :
BENEFITS :
