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Process Engineer

Azzur Group
Azzur Group Salary
Worcester, MA Full Time
POSTED ON 12/14/2024
AVAILABLE BEFORE 6/11/2025
We are seeking an experienced Senior Process Engineer to lead a strategic initiative aimed at improving the design and robustness of our single-use bioreactor platform. The role focuses on optimizing existing single-use assemblies, associated equipment, and enhancing aseptic handling processes to support upstream manufacturing.

Key Responsibilities:

  • Lead cross-functional design reviews of single-use bioreactor platforms to identify areas for improvement and standardization
  • Enhance the layout, installation, and usage of single-use assemblies to optimize aseptic handling and reduce operational risks
  • Drive design enhancements in key areas, including:
    • Media feed and waste management
    • Aseptic connections and disconnections
    • Assembly design and sampling processes
    • Procedural controls and operator training
  • Oversee the qualification and validation of new and existing process equipment used in conjunction with single-use systems
  • Develop and execute qualification protocols, ensuring adherence to Good Manufacturing Practices (GMP)
  • Document all qualification activities using electronic documentation systems
  • Collaborate with cross-functional teams, including Quality Assurance, Manufacturing, and Engineering, to resolve discrepancies and implement corrective actions
  • Lead initiatives to optimize processes for scalability, robustness, and reliability of single-use technologies
  • Contribute to the development of procedural documentation, training materials, and best practices for single-use systems in the manufacturing process

Requirements

Qualifications:

  • Bachelor's or Master's degree in Chemical Engineering, Biochemical Engineering, or a related discipline
  • Minimum of 7 years of experience in biopharmaceutical manufacturing, with a focus on upstream processes and single-use technologies
  • Expertise in process design, equipment qualification, and validation within a GMP environment
  • Hands-on experience with single-use bioreactor systems and related process equipment
  • Strong understanding of aseptic processing principles, including media feed, waste stream management, and aseptic connections
  • Proficiency in electronic documentation systems for authoring and managing qualification protocols
  • Demonstrated ability to lead cross-functional projects from design through implementation
  • Excellent problem-solving skills, attention to detail, and proactive risk management
  • Strong communication and presentation skills for effective stakeholder engagement


Preferred Qualifications:

  • Experience with process optimization and design improvements for single-use technologies in large-scale biopharmaceutical manufacturing
  • Familiarity with qualification of equipment used in single-use system integration

Experience in developing and reviewing procedural controls and training programs for manufacturing operations.

Benefits

  • Health Care Plan (Medical, Dental & Vision)
  • Retirement Plan (401k, IRA)
  • Life Insurance (Basic, Voluntary & AD&D)
  • Paid Time Off (Vacation, Sick & Public Holidays)

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