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Senior Principal Industrial Engineer - Advanced Manufacturing

BAE Systems
BAE Systems Salary
Rapids, IA Full Time
POSTED ON 1/26/2025
AVAILABLE BEFORE 3/24/2025

Job Description

You don’t see it, but it’s there. Our employees work on the world’s most advanced electronics
– from the latest GPS guidance systems to powering the Mars Rover to protecting the F- 35 fighter jet. At BAE Electronic Systems, you’ll be among the brightest minds, working on the aerospace and defense industry’s most difficult problems. Drawing strength from our differences, we’re innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first – exemplified by our mission: “We Protect Those Who Protect Us®”

In this role you will be part of the Operations Excellence Team, providing technical and strategic support to the Navigation Sensor Systems (NSS) Manufacturing Operations organization. The position will support the Microelectronics, Surface Mount Technology (SMT), Product Assembly & Test, and Warehouse/Logistics process areas providing both strategic and hands on support to advance manufacturing strategies. This role will provide technical guidance and leadership via:

  • Research of industry trends, identifying strategic areas for process automation and technology advancement. Hands on design, development and execution of automation projects as needed.

  • Lead and assist the execution and capital equipment projects through effective project management.

  • Lead the NSS site Technical Advanced Manufacturing Strategies and Capabilities Roadmap.

  • Lead the sustainment and improvement of Industry 4.0 connected factory initiatives including support of hardware and networking for data exchange within the factory.

  • Creation of facility and work cell level Capacity and Staffing modeling and forecasting for the factory.

  • Evolution and advancement of the site Manufacturing Execution System (MES) and associated tools for NSS manufacturing processes.

  • Serve as the Operations level focal point for Design To Unit Production Cost (DTUPC) for circuit card and unit assembly providing direct feedback to reduce assembly costs for new programs.



Required Education, Experience, & Skills
  • Bachelor's degree.

  • 5-8 years work experience in a manufacturing environment.

  • Detailed knowledge and understanding of electronics manufacturing processes such as Microelectronics, Surface Mount Technology & Circuit Card Assembly, Product Assembly & Test.

  • Proven ability to lead, collaborate, and build relationships across multiple teams and departments.

  • Experience with the research, justification and implementation of capital equipment projects.

  • Working knowledge of automation/robotics hardware and associated software systems.

  • Strong Project Management skills.



Preferred Education, Experience, & Skills
  • Bachelor's degree or higher in STEM.

  • 8 years plus experience in a manufacturing environment.

  • Working knowledge of Simulation software tools; experience with creation and maintenance of manufacturing capacity and staffing models.

  • Working knowledge of IT networking, communication protocols, SQL databases, connected factory communication languages (Java, Python or C , PLC).

  • Working knowledge of automation tools such as Selective Compliance Assembly Robot Arm (SCARA)/Collaborative robot systems, control systems/PLC’s.

  • Lean Manufacturing and/or Six Sigma experience or certifications.

  • Working knowledge of Manufacturing Execution Systems (MES) and Enterprise Resource Planning (ERP/Oracle) tools is a plus.



Pay Information
Full-Time Salary Range: $118504 - $201457

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20 hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.


About BAE Systems Electronic Systems
BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it’s what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you’ll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems’ game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve.

Salary : $118,504 - $201,457

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