Plant Operator - Entry Level

COMPANY OVERVIEW

At Baystar, we believe in the power of people. We produce highly customized enhanced polyethylene for ultimate performance and solutions across the value chain by using an approach centered around building strong, collaborative relationships with our customers.

Based in Pasadena, Texas, Baystar® was formed in 2018 to invest in the future of our industry. Since then, we have constructed a one million ton-per-year ethane cracker in Port Arthur. The ethylene produced by the cracker feeds Baystar’s existing PE units, as well as our newest 625,000 ton-per-year Borstar® technology PE unit; the only one of its kind in North America.

Visit www.baystar.com to learn more.

BASIC FUNCTION

Working under teamwork and oversight, this role participates in responsible operations of the plant and its supporting equipment and systems.  The purpose of the job is monitor and control the process unit while manufacturing is ongoing.  All Operators are expected to be able to perform all job tasks.

RESPONSIBILITIES
Safety, Loss Control, & Environmental responsibilities include the following:

• Performing weekly and monthly checklist of the fixed safety equipment such as fire monitors, fire extinguishers, hoses, and environmental equipment such as flares, thermal oxidizers, stacks etc.
• Understand and follow all lock-out/tag-out (LOTO) and other health, safety, and environmental requirements necessary to achieve plant loss control objectives
• Locating and correcting any noticeable odors, leaks or visible emissions
• Being aware, and making management aware, of potentially hazardous conditions
• Utilizing the proper PPE to accomplish job tasks
• Keeping the assigned job areas clean according to plant housekeeping standards
• Following standard operating procedures, process and instructions to ensure safe operation
  

Routine Duties Include:

• Interpret and follow guidelines for properties and quality using product specifications
• Control operating parameters of the process to ensure Safety and Environmental compliance, product quality, and equipment stability
• Facilitate open communication between inside and outside operating personnel and advise supervision of any abnormalities
• Monitor and control process cooling water treatment system with periodic sampling for quality assurance of environmental and equipment protection
• Monitor operating equipment (pumps, valves, pressure/temperature readings, fans and chemical treatment systems) designed to control the variables of the water treatment systems
• Safe handling of hazardous chemicals handling or testing material such as magnesium ethylate, sulfuric acid, TiCl4 and Teal Employee may manage hazardous waste as defined in 40 CFR Part 261.3
• Monitor operating equipment in the Reaction, Catalyst, Distillation, and Extrusion areas
• Prepare equipment for mechanical repairs: clear, energy isolation, and render assistance
• Perform minor mechanical repairs such as gasket replacements, flexible hose hook-ups, and blinding of process piping for safe isolation
• Proper use of the technology and equipment (and calibration if needed), including hand-held analyzer, walkie-talkie, fire extinguisher, water monitors and contained breathing equipment
• Oversight of unloading raw material such as bulk trucks and tank cars
• Monitor and operate equipment in the extrusion areas of Bay 1, Bay 2, and Bay 3
• Take samples to the laboratory for quality assurance of the finish product
• Other duties as assigned

CORE VALUES
Must exhibit and demonstrate our 5 Core Values

• Caring:  Dedicated to Safety, Employees, Customers, Community and Environment
• Trustworthy: Living a Culture of Openness, Honesty and Collaboration
• Focused:  Creating Value by Delivering the Right Solutions
• Innovative:  Daring to be different by finding New Ways
• Fun: Embracing our Diverse Family and Celebrating our Success

COMPETENCIES

• Dependability - Meets deadlines, works independently, accountable, maintains focus, punctual, good attendance record
• Technical Skills - Maintains current understanding of technical processes/equipment uses technology to increase performance/productivity
• Quality - Strives to eliminate errors, accurate work is a priority, seeks opportunities to improve product/services
• Safety – HSSE - Works in a safe manner, uses PPE, recognizes hazards, makes safety suggestions and observations, current on Training Mine

QUALIFICATIONS/EXPERIENCE REQUIRED

• High School Diploma or GED
• Passing scores on the COBRA, Math, and Bennett Mechanical assessment
• Proficient communication skills in reading, writing, and speaking English
• Able to follow standard operating procedures, processes and instructions
• One (or more) of the following:
  - Process Operating Technology Certificate or Degree (or will complete the program within 2 months)
  - or 2 years of polymers or petrochemical industry experience
  - or relevant Military experience with an Honorable Discharge

PREFERRED QUALIFICATION/EXPERIENCE

• Demonstrated ability to multi-task

PHYSICAL CAPACITY REQUIREMENTS
This position requires the incumbent to:

• Follow safety requirements for the role
• Lift and carry 60 pounds to shoulder height and carry that load 300 feet
• Push and pull 55 pounds of force for 20 feet
• Grip using 100 pounds of pressure
• Climb and descend 50 feet of a caged ladder
• Climb and descend 50 feet of stairs
• Walk ½ a mile per job
• Work in a confined space
• Work on elevated surfaces
• Stand or sit for extended periods of time
• Kneel, crawl, squat, twist and turn
• Be able to distinguish colors
• Wear mandatory FRC and PPE (foot, head, ear, eye, hand and body protection)
• Wear respiratory PPE for extended periods of time
• Walk safely in and around industrial areas
• Work under deadline pressure within an environment that demands attention to safety and detail
• Work in an outdoor environment during all-weather conditions
• Work a 12-hour shift schedule that rotates days to nights