Demo

Sr. Instrumentation & Controls Engineer

Berkner Group
Menlo, CA Full Time
POSTED ON 2/18/2025
AVAILABLE BEFORE 5/15/2025

Position Title : Sr. Instrumentation & Controls Engineer

Location : Menlo Park, CA

Employment Type : Full-time, On-site

About the Company

Our client is a plastic circularity startup operating at the intersection of chemistry, material science, and engineering. We are seeking a seasoned and highly competent Instrumentation and Process Controls Engineer to support both lab / pilot and commercial-scale activities. The ideal candidate will have extensive hands-on experience building, operating, and testing scale-down systems, using LOPA to select appropriate process control schemes, working with EPC firms, and contributing to front-end engineering and design (FEED) deliverables.

Key Responsibilities

Instrumentation & Controls :

  • Design, implement, and validate instrumented process control schemes to ensure efficiency, reliability, and safety at lab, pilot, and commercial scales.
  • Specify, select, and size instrumentation and equipment (e.g., pressure, temperature, flow, and level instruments), control valves, on / off valves, in compliance with industry codes and standards
  • Prepare and maintain P&IDs, instrumentation data sheets, I / O lists, loop diagrams, functional design specifications (FDS), Alarm objective analysis, and logic diagrams.
  • Integrate control systems (DCS / PLC / SIS) and design instrumented safeguards in accordance with SIL standards.
  • Implement pilot and lab-scale control schemes to test and refine proposed control designs prior to full-scale deployment.
  • Work with EPC firms and third-party vendors to troubleshoot control-related issues, enhance system performance, and ensure seamless scale-up from pilot to demonstration and commercial operations.

FEED and Scale-up Support :

  • Collaborate with process and scale-up engineers to develop FEED deliverables and ensure robust integration of I&C elements.
  • Complete layers of protection analysis (LOPA), make design recommendations, and implement necessary mitigative measures into SIS systems.
  • Participate in safety and risk mitigation studies (e.g., HAZOP) to ensure instrumentation and controls support safe and reliable operation.
  • Contribute to procurement efforts by evaluating vendor bids and reviewing instrumentation and control system documentation.
  • Provide hands-on support for process optimization activities and assist with technology transfer from lab and pilot to commercial-scale facilities.
  • Other Responsibilities :

  • Support and / or lead process de-risking studies with external vendors, or with internal scale-up teams.
  • Interface with multidisciplinary teams including process engineers, scale-up scientists, operations personnel, and external EPCs to achieve project objectives.
  • Maintain strong communication with internal stakeholders and external partners to ensure project timelines, quality, and budget targets are met.
  • Occasionally , this role may need to travel domestically and internationally to support tolling vendor studies, plant startups.
  • Qualifications

    Required :

  • BS / MS in Chemical Engineering or related field.
  • 8 years of experience in process control or instrumentation engineering within chemical, petroleum, or heavy industrial settings.
  • Demonstrated experience implementing control schemes across various control system architectures (DCS, PLC, SIS, etc.) and integrating them into existing process operations.
  • Demonstrated experience in LOPA and maintaining SIS systems.
  • Demonstrated experience in independently designing, configuring, and testing control schemes in commercial, pilot settings.
  • Demonstrated experience in commissioning control systems, and SIS.
  • Excellent communication and interpersonal abilities for effective collaboration with diverse teams and external stakeholders.
  • Preferred

  • Professional Engineering License (PE).
  • Experience with implementing lab scale automation systems such as LabViewlab, or PLCs and programming their control schemes (Python, C , or equivalent).
  • Experience with scale-up activities, from lab and pilot through FEED and commercial implementation.
  • Proven knowledge of safety requirements for operations with high-hazard chemicals.
  • Prior experience with process development is an asset
  • Previous experience in technology scale-up and working with EPC firms on complex industrial projects.
  • Berkner Group has been retained to execute this search. If you were contacted by Berkner Group, please reply to the person who contacted you. If you are applying to a job posting, please email your resume and a brief introduction to careers@berknergroup.com. Please include your name and the title for this position ([Your name] - Sr. Instrumentation & Controls Engineer - L8VXW96V) in the subject line of your email. We look forward to hearing from you!

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