What are the responsibilities and job description for the Machine Operator II - 1st shift position at BorgWarner?
Sets up and operates conventional, special purpose, and computer numerical control (CNC) machines: lathes, grinders, milling machines and drill presses to machine complex metallic parts to exacting blueprint tolerances.
Education: High School diploma/GED or basic skills assessment required.
Internal Use Only: Direct Hourly
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To perform this job successfully, an individual must have the ability to be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Standard Duties:
- All employees are responsible for knowing, understanding, and complying with the safety policies and procedures.
- Makes any adjustments necessary to maintain quality parts within control limits for SPC.
- Studies blueprints, sketches, drawings, manuals, specifications, or sample part to determine dimensions and tolerances of finished workpiece, sequence of operations, and setup requirements.
- Measures, marks, and scribes dimensions and reference points on material or workpiece as guides for subsequent machining.
- Aligns, and secures holding fixtures, cutting tools, attachments, accessories, and materials on machines such as mills, lathes, jig borers, grinders, and shapers.
- Perform minor machine maintenance, such as oiling or cleaning machines, dies, or work pieces, or adding coolant to machine reservoirs.
- Set up and operate various CNC machines (two to six axis machinery)
- Set up and adjust fixtures, cutting tools, and make tooling offsets on machines.
- Starts and observes machine operation to detect malfunctions or out-of-tolerance machining and adjusts machine controls or control media as required.
- Verifies conformance of finished workpiece to specifications.
- Sets up and operates machine on trial run to verify accuracy of machine settings or programmed control data.
- Fits and assembles parts into complete assembly as required by department.
- Verifies dimensions and alignment of assembly.
- Installs machined replacement parts in mechanisms, machines, and equipment, and tests operation of unit to ensure functionality and performance.
- Develops specifications from general description and draws sketch of part or product to be fabricated.
- Confers with maintenance, engineers, production personnel, programmers, or others to resolve machining problems.
- Employees are expected to support training efforts as needed by machining departments.
- Inspects tooling for damage or wear after production.
- Completes minor tool optimization projects.
- Maintain complete and accurate records on tooling as required.
- Uses precision measuring instruments to perform first piece and in-process inspections for conformance to blueprint specifications, in accordance with inspection plans.
- Produce complex machined parts by setting up and operating a CNC Mill and/or CNC Lathe Read and understand CNC programs. Inspect machined parts.
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Responsible for quick turnaround support and potential rework when required Collaborate and advise engineering team on design for manufacturability.
Write instruction sheets and tool lists to guides set-up and operation of the machining centers. - Aid in the training of production operators on the use of new CNC machine control and tools Computer literate.
- Perform first piece runs and recommend changes to programs on multi-axis machine tools quickly and proficiently.
- Develop, train and provide technical support to CNC Operators.
- Must possess strong experience with feeds and speeds for complex materials Ability to use inspection tools (micrometers, calipers, gauges) as needed Ability to hold exceptionally tight tolerances.
- Responsible for complete, accurate and compliant documentation
- Comfortable working in an IATF/ISO environment and embrace/apply continuous improvement. Makes recommendations to engineers for potential enhancements.
- Identify normal vs. abnormal condition and take immediate appropriate action, escalate concerns as appropriate.
- Ability to read and understand complex mechanical drawings or models and interpret drawings per Geometric Dimensioning & Tolerance (Mastercam/Solidworks or PDF s)
- Monitor pitch charts to ensure process stays with in control limits.
- Initiate SPC improvement projects to reduce process variability and improve part quality.
- Conduct/lead tooling and machine maintenance in down time periods.
- Pursue continuous improvement efforts such as set up time reduction initiatives
- Document/log any unplanned process or tooling changes.
- Communicate professionally and effectively with team members, customers, support groups, and management.
- Employees are expected to support machining departments and other areas of the facility as necessary to support production needs such as running equipment.
- Develop a comprehensive knowledge of the Machining Department and equipment to effectively assist the team in the achievement of daily goals, (CPU’s), and foster a continuous improvement culture.
- Monitor change over and/or line set up efficiency. Work with operators to assist trouble-shooting activities for set-up, tool and equipment adjustments.
- Examine materials to ensure they conform to control and specification limits.
- Efficiently reduce scrap and waste by continuously monitoring and improving processes.
- Read and understand, internal, and execute procedures and policies
- Act in accordance to BorgWarner’s Beliefs.
- Support other departments as needed.
- Other duties as assigned.
Safety, Health and Physical Requirements:
- Stand for long periods of time.
- Lifting shoulder high up to 35 lbs. repetitively.
- Ability to work in a fast-paced environment.
- Repetitive motion activities including but not limited to loading machines, unloading machines, standing, lifting, loading/unloading carts.
- All employees are responsible for knowing, understanding and complying with the safety policies and procedures.
Key Competencies
1. Safety
2. Judgement/Decision Making
3. Teamwork/Interpersonal Skills
4. Attendance
5. Attention to detail and accuracy of work
6. High sense of urgency
7. Problem Solving
2. Judgement/Decision Making
3. Teamwork/Interpersonal Skills
4. Attendance
5. Attention to detail and accuracy of work
6. High sense of urgency
7. Problem Solving
Education: High School diploma/GED or basic skills assessment required.
Experience:
- 12 months of related CNC operator experience preferred.
- Experience in fast paced industrial lean environment.
- Strong mechanical aptitude.
- Basic and advanced math skills: familiarity with ratios, proportions, geometry, and trigonometry is a plus.
- Good communication skills in both verbal and written forms.
- Ability to read and interpret blueprints
- Ability to use measuring instruments including but not limited to calipers, height gage, scales, and micrometers.
- Ability to perform Machine Operator 1 and Machine Operator 2 duties.
Computer Skills:
To perform this job successfully, an individual should have intermediate computer knowledge.
To perform this job successfully, an individual should have intermediate computer knowledge.
Internal Use Only: Direct Hourly
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