What are the responsibilities and job description for the Food Safety and Quality Assurance Manager (FSQA) position at Boyles Famous Corned Beef?
SUMMARY
Under the direction of the CEO, responsible for managing the Quality Assurance and Food Safety systems. Oversee the HACCP Program, Microbiological testing program and oversee the Quality Assurance aspects. Ensure that the regulatory requirements per FSIS-USDA are followed. This position should be able to perform the duties of the of FSQA, and Quality Assurance Technician as required.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
- BRC program participant, responsible for all department’s knowledge and compliance to the BRC standard – includes: Layout, Product Flow and Segregation in High-Risk, High-Care and Ambient High-Care Zones/Building Fabric in High-Risk and High-Care Zones; Housekeeping and Hygiene in High-Risk and High-Care Zones/Waste/Waste Disposal in High-Risk, High-Care Zones/Protective Clothing in High-Risk and High-Care Zones; Control of Non-conforming product; Food Safety and Quality manual, Documentation, Records; Management of allergens; Personal Hygiene/Protective clothing; Staff Facilities for High-Risk and High-Care Zones; Pest Control; Corrective & Preventative Actions; Housekeeping and hygiene; Chemical and Physical Product Contamination Control; Product Inspection and Laboratory Testing/Product Release; Chemical and Physical Product Contamination Control; Staff Facilities
- Oversee the management of the HACCP Plan.
- Oversee daily record review of Food Safety and Quality records to include but not limited to: performing record review, pre-shipment review, completing foreign material incident reports, SSOP and HACCP deviation reports, etc.
- Responsible for organizing and tracking the training of new QA Technicians and developing current QA Technicians.
- Provide leadership, coaching and accountability to QA Technicians.
- Maintain good communication and working relationship with operations and USDA personnel.
- Track daily attendance and processes bi-weekly payroll
- Ensure compliance with product specifications, SSOP’s, and GMP’s
- Assist in the development on NSP’s Quality Assurance programs
- Maintenance of QA files
- Record data collected from audits into computer-based data sheets with attention to detail and accuracy. Graph and trend data using MS Excel.
- Assist with 3rd party, customer audits and vendor audits
- Coordinate or conduct bi-annual cold storage facility audits
- Work with customers to ensure quality and food safety parameters for their products are implemented
- Product quality attributes tracking and trending
- Work closely with FSIS: NR’s, Weekly Meetings, Export, LOTO, Hazard Communication, Returns, Records Review, Environmental Listeria Results, COA Records, Facility Repairs, other Corrective Actions for all Non-Conformances.
- Assist in validation and verification of pre-requisite programs
- Oversee the pest control program and verify corrective actions
- Oversee the glass and hard plastic program
- Oversee inbound spices and raw materials
- Determining product disposition
- Filing and scanning of QA paperwork.
- Verify that product audit checklists are updated and correct.
- Monitor QA technicians for effectiveness of job duties.
- Assist in employee training regarding Quality and Food Safety using Alchemy
- Assist Research and Development and other departments during pre-production test runs
- Participate in Internal Auditing – for multiple locations.
- Traceability Exercises
- Other duties as assigned.
SUPERVISOR RESPONSIBILITIES:
Supervisor of hourly technicians
QUALIFICATIONS:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable qualified individuals with disabilities to perform the essential functions.
- Strong computer skills in Microsoft Office
- Strong working knowledge of Quality Systems including HACCP, SPC
- GMP and SSOP
- Knowledge of prerequisite programs.
- Knowledge of BRC requirements – able to become BRC Practitioner within 6 months of hire.
- Ability to maintain concentration while performing tasks over period of time.
- Ability to work well with others.
- Ability to communicate effectively both written and orally.
- Ability to coordinate actions in relation to others’ actions.
- Know how to collect and identify essential information.
- Knowledge of clerical procedures and systems such as filing and records maintenance and Microsoft Office Products including Word, Excel and Outlook.
- Strong leader that is a champion for Quality and Food Safety to ensure ongoing compliance.
- Highly motivated, self-driven, individual with a strong desire to succeed, as well as, eager to enhance knowledge and skills through on-going education and development.
- Must be creative, inquisitive, analytical, and detail oriented.
EDUCATION and/or EXPERIENCE:
- B.S. Degree in Animal Science, Food Science, or a related field
- Quality Assurance and Food Safety or Production experience of 10years in meat processing or value-added food processing (Ready-to-Eat experience is a plus) or a combination of both QA and Production.
- Strong working knowledge of Quality Systems including HACCP, SPC, GMP, SSOP, Food Microbiology, Data Analysis, Risk Assessments
- Experience in implementing / managing BRC or other Global Food Safety Initiative.
LANGUAGE SKILLS:
Ability to read, write and communicate in English. Bilingual; English and Spanish is a plus, but not required.
CONTACTS:
Position interacts with internal and external customers.
REASONING ABILITY:
Ability to apply disciplined knowledge to analyze and resolve problems involving several concrete variables in standardized situations. Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.
PHYSICAL DEMANDS:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions. May be required to lift up to 50 lbs.
- Perform physical activities that require moving one’s whole body, such as lifting, stooping, bending from waist, turning and twisting
- Must be able to shift back and forth between 2 or more activities
- Must possess sufficient visual abilities such as depth perception to position platform or other lifting devices under, over, or around loaded pallets, skids, boxes, or materials
Full time regular position that works Monday through Friday, generally 8 hours per day, with minimal overtime. Travel is not required for this position.
PHYSICAL DEMANDS AND WORK ENVIRONMENT
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this position. Reasonable accommodation may be made to enable individuals with disabilities to perform the functions.
While performing the duties of this position, the employee is regularly required to have a full range of body motion including twisting, bending, reaching outward, pushing, pulling, intensive hand/wrist movement and lifting to meet the NSP minimum required pounds per day which is up to 50 pounds (unassisted). The employee must be able to walk and stand for a significant amount of time on even concrete surfaces, which may at times be slippery due to marinades, water, and other liquids associated with the production process.
Due to noise levels in the work environment, the use of hearing protection is required. The employee must have good, corrected vision to see details at close range or at a distance. The employee will be working in a climate-controlled environment of -40ºF to -45ºF. The employee may be exposed to strong odors such as raw meat and marinades from seasoned meat.
While in the production area, the employee is required to wear Personal Protective Equipment (PPE) to include hair and beard nets, rubber soled shoes, smocks, hearing protection and hard hats.
*** An Equal Opportunity Employer ***
Job Type: Full-time
Pay: $70,000.00 - $85,000.00 per year
Benefits:
- Dental insurance
- Health insurance
- Paid time off
- Vision insurance
Schedule:
- Day shift
- On call
- Weekends as needed
Ability to Commute:
- Kansas City, MO 64101 (Preferred)
Ability to Relocate:
- Kansas City, MO 64101: Relocate with an employer provided relocation package (Preferred)
Work Location: In person
Salary : $70,000 - $85,000