Demo

PD/Mechanical Design Engineer

Brilliance Cyber Systems INC
Sunnyvale, CA Full Time
POSTED ON 2/16/2025
AVAILABLE BEFORE 5/8/2025

Overview :

Location : Sunnyvale, CA (100% onsite)

Full Time / Permanent

Role Summary

We are seeking highly skilled Mechanical Design Engineers to lead the development of consumer wearable products. In this role, you will own the mechanical design process, balance complex trade-offs, and collaborate with cross-functional teams to deliver innovative, reliable, and manufacturable solutions.

Roles and Responsibilities

  • Take ownership of mechanical designs for consumer wearable products from concept through production.
  • Develop solutions balancing competing requirements such as size, thermal performance, reliability, cost, manufacturability, and aesthetics.
  • Conduct tolerance analysis, FEA (thermal / structural), and ensure product performance meets design specifications.
  • Collaborate with suppliers to address design-for-manufacturability ( DFM ) challenges and oversee part development.
  • Support pre-production builds to address maturity, supplier needs, and manufacturing challenges.

Minimum Qualifications

  • Bachelor's degree in mechanical engineering (or equivalent) and 5 years of experience.
  • Proficiency with Siemens NX for CAD .
  • Ability to conduct tolerance analysis ( RSS and worst-case methods).
  • Understanding of thermal design fundamentals.
  • Proven ability to solve complex design problems and conduct root cause analysis ( RCA ).
  • Strong communication and teamwork skills, with the ability to convey technical concepts to diverse audiences.
  • Comfortable working under tight deadlines in a dynamic environment.
  • Preferred Qualifications

    We are looking for candidates with expertise in the following areas :

  • Product Design and Manufacturing :
  • Experience with the full lifecycle of consumer product design, from concept to large-scale manufacturing.
  • Expertise in tooling design and resolving DFM issues .
  • Experience with design for various fabrication technologies .
  • Analytical and Problem-Solving Skills :
  • FEA skills for thermal and structural analysis .
  • Ability to make structured trade-off decisions optimizing cost, performance, and reliability.
  • Tolerance analysis techniques and application
  • Specialized Expertise (Preferred but not required) :
  • Proficiency in plastics design for injection molding and advanced molding techniques (e.g., two-shot, over-molding).
  • Familiarity with high-density electronic packaging design , including power / thermal / reliability trade-offs.
  • Acoustic design for high-quality sound performance.
  • Designing for water resistance ( IPx standards ).
  • Design for reliability testing and validation .
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