Mechanical Engineering Intern - Summer 2025

Job Profile:

Intern/Co-op - Technical S2

JR Type:

Intern

Job Category:

Intern/Co-op

Minimum Clearance Required to Start:

None

Percentage of Travel Required:

None

Type of Travel:

None

Program/Opportunity Name:

Opportunity | Army: ESID Replication, Exploitation and Analysis of Commercial Threats (REACT) Program II

Referral Bonus Plan:

PTOC Conversion - $1,000

* * *

 

Job Description:

The Opportunity:
We are seeking a motivated and talented summer intern enrolled in a Mechanical or Aerospace Engineering program to join our team. In this role, you will work both independently and collaboratively to support various projects involving electromechanical designs, prototypes, and UAV construction. This internship provides a hands-on opportunity to gain experience in design, fabrication, and engineering analysis within a fast-paced environment.

• Contribute to the design, development, and fabrication of mechanical and electromechanical systems
• Gain hands-on experience in CAD modeling, prototyping, and mechanical assembly
• Work alongside engineers and technicians to support reverse engineering and UAV replication efforst
• Learn about manufacturing techniques, materials selection, and technical documentation in a real-world engineering setting

This position is based at Aberdeen Proving Ground, Maryland, and requires full-time on-site presence.

Responsibilities:

• Work individually and within a small team to complete replications, electromechanical designs, and prototypes
• Perform prototype design based on customer requirements and develop associated design and technical packages
• Utilize CAD software (SolidWorks, Creo, or Fusion 360) to create 3D models and detailed 2D drawings for manufacturing and assembly
• Support reverse engineering efforts by assisting in measurements, data collection, and documentation
• Assist in fabrication, assembly, and testing of mechanical and electromechanical components
• Research and apply materials analysis, tolerancing, and manufacturing methods to optimize designs
• Work closely with engineers, machinists, and technicians to refine prototypes and improve manufacturability
• Document designs, modifications, and testing results to support project development
• Contribute to technical reports, manuals, and presentations for internal and external stakeholders
• Follow safety and quality standards in engineering, prototyping, and testing environments

Qualifications:

Required: 

• Enrolled in a Mechanical or Aerospace Engineering undergraduate or graduate program
• Strong proficiency with CAD modeling software such as SolidWorks, Creo, Fusion 360
• Ability to produce detailed 2D and 3D drawings for manufacturing and documentation
• Excellent problem-solving skills and the ability to work both independently and in a team
• Strong communication skills and ability to document technical work clearly
• Basic understanding of engineering principles, mechanical systems, and prototyping
• Interest in reverse engineering, UAV design, and manufacturing processes
• Must be able to obtain and maintain applicable security clearance

Desired:
 

• Experience with 3D printing, CNC machining, or hands-on fabrication techniqu3es
• Familiarity with Geometric Dimensioning & Tolerancing (GD&T) and materials analysis
• Exposure to aerospace, robotics, or UAV-related projects
• Understanding of electronics integration into mechanical systems
• Passion for pushing the boundaries of technology and working in an innovative environment

Pay Range: There are a host of factors that can influence final salary including, but not limited to, geographic location, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits. Learn more here.

The proposed salary range for this position is:

$39,900 - 79,900 USD

CACI is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability, status as a protected veteran, or any other protected characteristic.

Salary : $39,900 - $79,900