MAINTENANCE TECHNICIAN, UTILITIES

Summary

Supports all aspects of the Utilities maintenance department. Position will be responsible for maintaining all water treatment for the boilers and cooling tower systems, RO water system, air compressors and dryers, HVAC/exhaust fans, chiller units and boiler systems.

Responsibilities

• Boiler Maintenance:
• Daily monitor and maintain boiler systems to ensure efficient and safe operation.
• Perform daily inspections, water testing, and daily blowdowns on boilers.
• Adjust controls to regulate the flow of steam and maintain desired pressure levels.
• Conduct routine checks for leaks, corrosion, and other potential issues.
• Ensure proper water treatment to prevent scale and corrosion.
• Safety Features Management:
• Ensure daily that all safety features, such as pressure relief valves, low-water cutoffs, and flame safeguard controls, are functioning properly.
• Monitor daily temperature and pressure gauges to prevent overheating and over-pressurization.
• Check for corrosion resistance and address any signs of rust or deterioration.
• Preventive Maintenance:
• Develop and implement a preventive maintenance for the boiler system.
• Perform routine preventive maintenance tasks to minimize downtime and extend the lifespan of the boiler.
• Keep detailed records of preventive maintenance activities.
• Troubleshooting and Repairs:
• Identify and troubleshoot issues related to the boiler system, such as leaks, pressure drops, or abnormal noises.
• Perform necessary repairs and adjustments to ensure the system operates efficiently.
• Maintain an inventory of spare parts and consumables for the boiler system.
• Documentation and Record-Keeping:
• Daily maintain accurate records of all maintenance activities, tests, and repairs.
• Document any changes made to the system settings or components.
• Ensure compliance with regulatory requirements and industry standards.
• Safety and Compliance:
• Adhere to all safety protocols and guidelines to ensure a safe working environment.
• Stay updated on industry standards and regulations related to boiler systems.
• Participate in safety training and drills as required.
• DA Tank Operation and Monitoring:
• Daily oversee the operation of the DA tank to ensure the removal of dissolved gases from boiler feedwater.
• Daily monitor system parameters such as water levels, temperature, and pressure.
• Daily conduct routine checks to ensure the system is functioning within specified parameters.
• Maintenance and Cleaning:
• Daily perform regular maintenance tasks, including inspections and cleaning of the DA tank and associated components.
• Daily check and maintain proper water levels and temperature within the DA tank.
• Daily ensure that the venting system is functioning correctly to release unwanted gases.
• Conduct routine checks for any signs of wear, corrosion, or damage.
• Troubleshooting and Repairs:
• Daily identify and troubleshoot issues related to the DA tank, such as leaks, pressure drops, or abnormal noises.
• Perform necessary repairs and adjustments to ensure the system operates efficiently.
• Maintain an inventory of spare parts and consumables for the DA tank system.
• Water Quality Management:
• Daily monitor and maintain water quality to prevent corrosion and scaling within the DA tank.
• Daily conduct water quality tests and adjust treatment processes as needed.
• Ensure compliance with water quality standards and regulations.
• Documentation and Record-Keeping:
• Daily maintain accurate records of all maintenance activities, tests, and repairs.
• Document any changes made to the system settings or components.
• Ensure compliance with regulatory requirements and industry standards.
• Preventive Maintenance:
• Develop and implement a preventive maintenance schedule for the DA tank system.
• Perform routine preventive maintenance tasks to minimize downtime and extend the lifespan of the system.
• Keep detailed records of preventive maintenance activities.
• Safety and Compliance:
• Adhere to all safety protocols and guidelines to ensure a safe working environment.
• Stay updated on industry standards and regulations related to DA tank systems.
• Participate in safety training and drills as required.
• Water Softener Maintenance:
• Daily oversee the operation and maintenance of water softeners to ensure the removal of hardness from water.
• Daily perform regular inspections and regeneration cycles for water softeners.
• Check and replenish salt levels in the brine tank as needed.
• Daily conduct tests to ensure water hardness levels are within acceptable limits.
• Troubleshoot and resolve any issues related to the water softening system.
• RO System Operation and Monitoring:
• Daily oversee the operation of the RO system to ensure optimal performance.
• Daily monitor system parameters such as pressure, flow rates, and water quality.
• Daily conduct checks to ensure the system is functioning within specified parameters.
• Maintenance and Cleaning:
• Perform regular maintenance tasks, including cleaning and sanitizing the RO membranes.
• Replace filters and membranes as needed to maintain water quality.
• Conduct periodic chemical cleaning to prevent fouling and scaling of the membranes.
• CIP membranes when water flow rate drops below xxx-gal.
• Troubleshooting and Repairs:
• Identify and troubleshoot issues related to the RO system, such as leaks, pressure drops, or water quality deviations.
• Perform necessary repairs and adjustments to ensure the system operates efficiently.
• Maintain an inventory of spare parts and consumables for the RO system.
• Water Quality Testing:
• Daily conduct water quality tests to ensure the RO system is producing water that meets required standards.
• Daily record and analyze test results to identify any trends or issues.
• Adjust system settings based on water quality test results to optimize performance.
• Documentation and Record-Keeping:
• Maintain accurate records of all maintenance activities, repairs, and water quality tests.
• Document any changes made to the system settings or components.
• Ensure compliance with regulatory requirements and industry standards.
• Preventive Maintenance:
• Develop and implement a preventive maintenance schedule for the RO system.
• Perform routine preventive maintenance tasks to minimize downtime and extend the lifespan of the system.
• Keep detailed records of preventive maintenance activities.
• Chiller System Maintenance:
• Daily monitor and maintain chiller systems to ensure proper cooling of the facility.
• Daily perform inspections, cleaning, and repairs on chillers.
• Daily ensure that refrigerant levels are adequate, and that the system is operating efficiently.
• Daily check for leaks, unusual noises, and other signs of potential issues.
• Conduct routine maintenance tasks such as oil changes, filter replacements, and system verification.
• Cooling Tower Maintenance:
• Daily oversee the operation and maintenance of cooling towers to ensure efficient heat exchange.
• Daily perform inspections and cleaning of cooling tower components, including fans, pumps, and fill media.
• Daily monitor water quality and treat the water to prevent scale, corrosion, and biological growth.
• Check and maintain proper water levels and flow rates within the cooling tower.
• Daily conduct checks for any signs of wear, corrosion, or damage.
• Preventive Maintenance:
• Develop and implement a preventive maintenance schedule for chillers and cooling towers.
• Perform regular preventive maintenance tasks to minimize downtime and extend equipment lifespan.
• Keep detailed records of preventive maintenance activities.
• Troubleshooting and Repairs:
• Identify and troubleshoot issues related to chillers and cooling towers, such as temperature fluctuations, pressure drops, or water quality deviations.
• Perform necessary repairs and adjustments to ensure the systems operate efficiently.
• Maintain an inventory of spare parts and consumables for chillers and cooling towers.
• Documentation and Record-Keeping:
• Maintain accurate records of all maintenance activities, repairs, and water quality tests.
• Document any changes made to the system settings or components.
• Ensure compliance with regulatory requirements and industry standards.
• Safety and Compliance:
• Adhere to all safety protocols and guidelines to ensure a safe working environment.
• Stay updated on industry standards and regulations related to chiller and cooling tower systems.
• Participate in safety training and drills as required.
• Fire Pump Operation and Monitoring:
• Daily oversee the operation of the fire pump to ensure it is ready for emergency use.
• Daily monitor system parameters such as pressure, flow rates, and water levels.
• Daily conduct checks to ensure the system is functioning within specified parameters.
• Maintenance and Testing:
• Perform regular maintenance tasks, including inspections, cleaning, and lubrication of fire pump components.
• Conduct periodic PM testing of the fire pump to ensure it operates correctly during emergencies.
• Replace worn or damaged parts as needed to maintain system reliability.
• Safety Features Management:
• Preform PM that all safety features, such as automatic shutoff valves, pressure control systems, and fail-safe mechanisms, are functioning properly
• Daily monitor temperature and overheat protection systems to prevent damage to the pump
• Check for corrosion resistance and address any signs of rust or deterioration
• Troubleshooting and Repairs:
• Identify and troubleshoot issues related to the fire pump system, such as leaks, pressure drops, or abnormal noises.
• Communicate with Planner with necessary repairs and adjustments to ensure the system operates efficiently.
• Maintain an inventory of spare parts and consumables for the fire pump system.
• Documentation and Record-Keeping:
• Maintain accurate records of all maintenance activities, tests, and repairs.
• Document any changes made to the system settings or components.
• Ensure compliance with regulatory requirements and industry standards
• Preventive Maintenance:
• Develop and implement a preventive maintenance schedule for the fire pump system.
• Perform routine preventive maintenance tasks to minimize downtime and extend the lifespan of the system.
• Keep detailed records of preventive maintenance activities.
• Safety and Compliance:
• Adhere to all safety protocols and guidelines to ensure a safe working environment.
• Stay updated on industry standards and regulations related to fire pump systems
• Participate in safety training and drills as required.
• Air Compressor Maintenance:
• Daily Tasks:
• Inspect for leaks in hoses, fittings, and connections.
• Monitor oil levels and ensure they are at the correct level and clean.
• Drain moisture from the tank to prevent corrosion.
• Verify pressure levels to ensure the system is maintaining the required pressure.
• Air Dryer Maintenance:
• Daily Tasks:
• Conduct a visual inspection for leaks, corrosion, or damage.
• Measure the outlet temperature and dew point of the dried air.
• Drain condensate from the air dryer's pre-filters and after-filters.
• HVAC Inspection (RTU):
• Daily conduct inspections of HVAC systems and components to identify any issues.
• Test system performance to ensure optimal operation and efficiency.
• Daily check for leaks, unusual noises, and other signs of potential problems.
• Preventive Maintenance:
• Perform routine preventive maintenance tasks, such as cleaning coils, changing filters, and lubricating moving parts.
• Adjust system controls to recommended settings to optimize performance.
• Inspect and clean ducts and filters to ensure proper airflow and air quality.
• Moving Air Units Inspection (MAU) :
• Daily conduct inspections of MAUs to identify any issues.
• Daily inspect system performance to ensure optimal operation and efficiency.
• Daily check for leaks, unusual noises, and other signs of potential problems.
• Preventive Maintenance:
• Perform routine PM tasks, such as cleaning coils, changing filters, and lubricating moving parts.
• Adjust system controls to recommended settings to optimize performance.
• Inspect and clean ducts and filters to ensure proper airflow and air quality.
• CIP steel filters according to PM
• Repairs and Replacements:
• Diagnose and repair malfunctions in MAUs, including motors, fans, and controls.
• Replace defective equipment, components, or wiring as needed.
• Ensure that the system is operating efficiently and effectively.
• Documentation and Record-Keeping:
• Maintain accurate records of all maintenance and repair work performed on MAUs.
• Document any changes made to system settings or components.
• Keep a record of the type and cost of maintenance or repair work.
• Safety and Compliance:
• Adhere to all safety policies and procedures when carrying out work.
• Participate in safety training and drills as required.
• Exhaust Fan Inspection:
• Daily conduct inspections of exhaust fans to identify any issues.
• Daily Inspect fan performance to ensure optimal operation and efficiency.
• Daily check for unusual noises, vibrations, and other signs of potential problems.
• Preventive Maintenance:
• Perform PM tasks, such as cleaning fan blades, housings, and grills.
• Lubricate moving parts, such as bearings and motor shafts, to reduce friction and wear.
• Tighten any loose bolts, screws, or connections to ensure stability and safety.
• CIP steel filters according to PM
• Repairs and Replacements:
• Diagnose and repair malfunctions in exhaust fans, including motors, belts, and electrical connections.
• Replace defective components, such as fan blades, motors, or wiring, as needed.
• Daily ensure that the fan is operating efficiently and effectively after repairs.
• Airflow and Ventilation:
• Daily monitor and maintain proper airflow and ventilation to ensure the exhaust fan is effectively removing contaminants, odors, and excess heat.
• Adjust fan settings and controls to optimize performance based on the specific needs of the facility.
• Safety and Compliance:
• Adhere to all safety policies and procedures when performing maintenance tasks.
• Ensure compliance with industry standards and regulations related to exhaust fan systems.
• Participate in safety training and drills as required.
• Documentation and Record-Keeping:
• Maintain accurate records of all maintenance and repair work performed on exhaust fans.
• Document any changes made to system settings or components.
• Keep a record of the type and cost of maintenance or repair work.
  
  

Required Qualifications

• High school diploma or equivalent
• Position will need a minimum of five years’ experience in the industrial utilities field; preferred GCAP or Reta certification
• Problem solving skills
• Technical expertise
• Ability to stand for long periods of time
• Ability to lift and move heavy objects (at least 50 pounds)
• Ability to work as a team