Manufacturing Engineer

Description

From the very beginning, Champion has been 100% focused on medical seating. We pride ourselves in being at the forefront of the industry to provide our customers with innovative, clinically effective solutions that improve performance for both patients and caregivers. We continue to set the standard for medical seating, and partner with healthcare organizations to support the industry’s transformation into an all-inclusive, human-centric experience.

Job Summary

We are seeking a skilled and motivated Manufacturing Engineer to join our team at Champion Healthcare Solutions, a leader in the design and production of Class 1 medical devices. The ideal candidate will optimize manufacturing processes, ensure product quality, and drive operational efficiency through technical expertise, analytical skills, and a hands-on, collaborative approach. This role places a strong emphasis on working directly with operators on the shop floor to refine processes and deliver exceptional results.

Key Responsibilities

• Design, implement, and improve manufacturing processes for Class 1 medical devices, ensuring compliance with regulatory standards (e.g., FDA, ISO 13485). 
• Conduct time studies and perform load leveling to optimize production workflows and resource allocation. 
• Analyze production data using statistical methods in Excel, including Design of Experiments (DOE), to identify trends, inefficiencies, and opportunities for improvement. 
• Apply Theory of Constraints (TOC) principles to identify and resolve bottlenecks in manufacturing operations. 
• Develop and oversee tooling solutions in SolidWorks to support production needs, including design, testing, and implementation. 
• Support rapid prototyping initiatives to accelerate product development and process validation. 
• Write and maintain detailed process documentation, standard work instructions, and standard operation sheets to ensure consistency and compliance. 
• Collaborate closely with operators through Gemba walks to observe, understand, and optimize processes directly at the point of production, fostering a culture of continuous improvement. 
• Work with cross-functional teams (design, quality, and operations) to prioritize tasks and meet project deadlines, with a focus on incorporating operator feedback. 
• Maintain accurate documentation of processes, procedures, and data analysis to support audits and continuous improvement efforts.

Requirements

Required Qualifications

• Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field. 
• 3 years of experience in a manufacturing environment, preferably within the medical device industry. 
• Proficiency in Microsoft Excel, including advanced statistical analysis (e.g., pivot tables, charts, formulas) and a strong understanding of Design of Experiments (DOE). 
• Demonstrated experience conducting time studies and implementing load leveling techniques. 
• Understanding of tooling design and maintenance for manufacturing applications. 
• Proficiency in SolidWorks or a similar CAD software package.
• Familiarity with rapid prototyping methods and technologies (3D printing, machining).
• Experience writing process documentation, standard work, and standard operation sheets. 
• Hands-on experience collaborating with operators through Gemba practices to optimize processes and solve problems on the shop floor. 
• Excellent problem-solving skills and the ability to prioritize tasks in a fast-paced environment. 
• Friendly, team-oriented attitude with exceptional interpersonal and communication skills, particularly in engaging with production teams.

Preferred Qualifications

• Bilingual proficiency (English/Spanish or other relevant languages) is a plus. 
• Experience with Class 1 medical device manufacturing and associated regulatory requirements. 
• Familiarity with Lean Manufacturing, Six Sigma, or other process improvement methodologies.
• Knowledge of the Theory of Constraints and its application in production settings. 
• Experience with Mastercam routing is a plus.
• Proven ability to implement and maintain pull systems to optimize production workflows. 

Personal Attributes

• Detail-oriented with a proactive, hands-on approach to identifying and solving challenges.      
• Adaptable and able to thrive in a dynamic, priority-driven environment. 
• Collaborative and approachable, with a strong commitment to working alongside operators to drive process improvements.

We are an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law.