Demo

Senior Process Engineer, Metals

Coherent Corp.
Sherman, TX Full Time
POSTED ON 4/8/2025
AVAILABLE BEFORE 5/7/2025
Job Description

Primary Duties & Responsibilities

Process Development and Optimization

  • Develop and optimize thin-film deposition processes using sputtering, evaporation, and RTP to meet performance and yield targets.
  • Establish process parameters for GaAs and InP substrates, monitor equipment performance, and implement corrective actions as needed.
  • Collaborate with integration to transfer new processes into production.

Metrology and Process Control

  • Develop and maintain in-line and offline metrology techniques to characterize thin films on GaAs and InP substrates (e.g., thickness, uniformity, stress).
  • Use tools such as ellipsometry, profilometry, X-ray diffraction (XRD), and atomic force microscopy (AFM) to measure and analyze film properties.
  • Monitor statistical process control (SPC) charts and drive corrective actions to minimize variation.

Equipment Ownership and Troubleshooting

  • Serve as the technical expert for sputter, evaporation, and RTP tools used for processing III-V compound semiconductors (e.g., GaAs and InP).
  • Lead troubleshooting efforts for process deviations and equipment issues.
  • Partner with equipment vendors and internal maintenance teams to improve tool performance and uptime.

Yield Improvement and Root Cause Analysis

  • Conduct failure analysis and defect characterization on GaAs and InP substrates to identify root causes of process variation.
  • Implement process improvements to enhance yield and reduce defectivity.
  • Lead continuous improvement initiatives to enhance productivity and process robustness.

Documentation and Training

  • Develop and maintain process documentation, including work instructions, FMEA, and control plans.
  • Train process technicians and junior engineers on best practices and troubleshooting techniques.

Education & Experience

  • Bachelor's or Master's degree in Materials Science, Electrical Engineering, Chemical Engineering, Physics, or related field.
  • 5 years of experience in semiconductor process engineering, with a focus on thin-film deposition and RTP on GaAs and InP substrates.

Skills

  • Hands-on experience with:
    • Sputtering (DC, RF, and reactive) on compound semiconductors
    • Evaporation (thermal, electron beam)
    • Rapid Thermal Processing (annealing, oxidation) for GaAs and InP
  • Strong background in process metrology, including experience with:
    • Ellipsometry
    • XRD
    • AFM
    • SEM (Scanning Electron Microscopy)
    • Profilometry
  • Proficiency with statistical analysis tools (e.g., JMP) and SPC methods.
  • Fluency with MS Office suite.
  • Strong problem-solving and root cause analysis skills.
  • Excellent written and verbal communication skills.
  • Experience with process integration in a high-volume manufacturing environment.
  • Familiarity with defect analysis and classification techniques (e.g., KLA inspection).
Working Conditions

  • Will be exposed to areas where hand tools and power tools are being operated
  • Will be exposed to areas where hazardous chemicals or gases are stored
  • Ability to work in a cleanroom environment per semi-conductor protocol/requirements

Physical Requirements

  • Work in a class 100/1000 clean room for extended periods
  • Wear full cleanroom attire (smock, mask, etc.)
  • Work with and/or around chemicals (such as solids and acids)
  • Stand for up to 4 hours at a time
  • Lift up to 16-30 Pounds
  • Push/Pull up to 16-30 pounds
  • Sit for up to 4 hours at a time

Safety Requirements

All employees are required to follow the site EHS procedures and Coherent Corp. Corporate EHS standards.

Quality And Environmental Responsibilities

Depending on location, this position may be responsible for the execution and maintenance of the ISO 9000, 9001, 14001 and/or other applicable standards that may apply to the relevant roles and responsibilities within the Quality Management System and Environmental Management System.

Culture Commitment

Ensure adherence to company’s values (ICARE) in all aspects of your position at Coherent Corp.:

Integrity – Create an Environment of Trust

Collaboration – Innovate Through the Sharing of Ideas

Accountability – Own the Process and the Outcome

Respect – Recognize the Value in Everyone

Enthusiasm – Find a Sense of Purpose in Work

Coherent Corp. is an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.

If you need assistance or an accommodation due to a disability, you may contact us at talentacquisition@coherent.com .

About Us

Coherent is a global leader in lasers, engineered materials and networking components. We are a vertically integrated manufacturing company that develops innovative products for diversified applications in the industrial, optical communications, military, life sciences, semiconductor equipment, and consumer markets. Coherent provides a comprehensive career development platform within an environment that challenges employees to perform at their best, while rewarding excellence and hard-work through a competitive compensation program. It's an exciting opportunity to work for a company that offers stability, longevity and growth. Come Join Us!

Note to recruiters and employment agencies: We will not pay for unsolicited resumes from recruiters and employment agencies unless we have a signed agreement and have required assistance, in writing, for a specific opening.

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