What are the responsibilities and job description for the Senior Process Controls Engineer position at Core Molding Technologies?
About The Role
We are seeking a highly skilled Senior Process Controls Engineer to drive automation and process control improvements in advanced composite manufacturing. This role focuses on PLC programming, SCADA systems, and robotic integration to enhance efficiency, quality, and reliability.
Key Responsibilities
We are seeking a highly skilled Senior Process Controls Engineer to drive automation and process control improvements in advanced composite manufacturing. This role focuses on PLC programming, SCADA systems, and robotic integration to enhance efficiency, quality, and reliability.
Key Responsibilities
- Develop, program, and optimize PLCs, HMIs, and SCADA for manufacturing processes.
- Troubleshoot and resolve control systems, instrumentation, and network issues.
- Integrate robotic automation and industrial communication networks.
- Implement data acquisition and reporting tools to monitor performance.
- Lead continuous improvement and cost reduction projects.
- Ensure compliance with ISO, IATF, and safety regulations.
- Provide technical leadership on capital projects and system upgrades.
- Bachelor’s degree in Electrical Engineering, Automation, or related field.
- 6 years of experience in process control, PLC programming, and industrial automation.
- Expertise in Allen-Bradley, Siemens, or Beckhoff PLCs and HMI/SCADA development.
- Strong knowledge of industrial communication protocols (Ethernet/IP, Profinet, Modbus).
- Experience integrating robotics, vision systems, and industrial sensors.
- Proficiency in reading and interpreting electrical schematics and technical documentation.
- Excellent problem-solving, project management, and collaboration skills.
- Master’s degree in a relevant field.
- Certifications (e.g., CAP, PE, Six Sigma).
- Experience with compression molding, robotic trimming, bonding, and adhesive dispensing.
- Familiarity with SQL databases, IIoT, and process improvement methodologies.
- Knowledge of quality systems like ISO 9001, IATF 16949.
- Work in a cutting-edge automation and advanced manufacturing environment.
- Lead impactful process control projects with cross-functional teams.
- Competitive salary, benefits, and career growth opportunities.
