What are the responsibilities and job description for the Quality Engineer position at Dee Zee?
POSITION SUMMARY — Monitor and audit all departments to ensure company products are meet or exceed the quality requirements of our vendors and customers. Drive all APQP and PPAP related activities for specific customers. Help to maintain all necessary IATF 16949 certifications. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.
WORK ENVIRONMENT — Must be willing and able to work in an environment exposed to elements that can include but are not limited to coolant, dust, mist, elevated noise, and uncontrolled temperatures.
ESSENTIAL FUNCTIONS
Comply with all internal processes and policies and all environmental and safety protocols
Contribute input to customer audits
Conduct tier-internal assessments and internal audits
Issue Material Complaint Notices MCN’s to supply base
Ensure containment of suspect and non-conforming product
Work with research and development through problem solving activities
Verify effective corrective action and replication
Develop internal processes
New product launches
Plan, execute and submit PPAP packages to customers for approval, monitor performance of quality control systems to ensure effectiveness and efficiency
Analyze quality control test results and provide feedback and interpretation to production management or staff
Create and implement inspection and testing criteria or procedures
Track defects, test results, or other regularly reported quality control data
Identify critical points in the manufacturing process and specify sampling procedures to be used at these points
Identify quality problems or areas for improvement and recommend solutions
Instruct staff in quality control and analytical procedures
Instruct vendors and contractors on quality guidelines, testing procedures, or ways to eliminate deficiencies
Monitor development of new products to help identify possible problems for mass production
Participate in the development of product specifications
Produce reports for nonconformance of products or processes, daily production, root cause analysis, or quality trends
Review and update standard operating procedures and quality assurance manuals
Collect and analyze production samples to evaluate quality
Coordinate the selection and implementation of quality control equipment such as inspection gauges
Evaluate new testing and sampling methodologies or technologies to determine usefulness
Review statistical studies, technological advances, or regulatory standards and trends to stay current on issues in the field of quality control
Stop production if serious product defects are present
Ability to stop the production line and/or prevent shipment of products due to nonconformance or potential nonconformance products to our customers
Maintain and support the environmental policy with deployment, governance of the policy and processes, evaluation and taking action for process improvement
SKILLS & ABILITIES
Ability to make critical decisions with potential high business impact results
Strong analytical skills
Customer/client focused
Ability to use critical thinking to solve a problem while dealing with many other issues simultaneously
Knowledge of Advance Product Quality Planning APQP and participation
Knowledge of Production Part Approval Process PPAP
Knowledge of IATF 16949
POSITION QUALIFICATIONS
Education: Bachelor’s Degree in Engineering or related field
Experience: Minimum of three years of related experience
Computer Skills: Must demonstrate computer literacy; Proficient using Microsoft Office, Minitab, Solid Works, Auto CAD, PCDimus or CMM related programming; Ability to utilize vendor and customer software programs
Certificates & Licenses: Professional certification through the American Society for Quality ASQ and/or Certified ISO auditor preferred
Other Requirements: Six Sigma training preferred