Single Face Operator- Corrugator

Summary:

The Single Face Operator is responsible for mounting and dismounting paper rolls, operating the Preheater, Single Facer, Glue Unit, Steam and Condensate systems including staging, setup, operation run, quality and housekeeping. Along with operating/driving the roll cart. Ensures optimal production, quality and safety functions are met in alignment with our internal and external customer’s expectations.

Essential Functions:

·       Using the lineup select the correct paper rolls including grade, size and weight. Inspects roll for damage and run ability. Thread paper rolls into Single Facer paper web system using a reel stand. Splice paper as required.

·       Drive Roll Cart to move rolls around.

·       Activate and deactivate glue level and glue dam controls, bridge roll drive, paper break control, belt spray, belt lifters and splice synchronization systems.

·       Troubleshoot production and quality issues and provide corrective action. Make adjustments during runs for tension, alignment, adhesion and warp control.

·       Monitor Preheater, Single Facer, Bridge and Glue Unit operations throughout order run ensuring optimal speed and quality of product is achieved.

·       Remove paper rolls after production run and place in staging area. Disposition rolls for reuse or recycle. Create load tag referencing remaining butt diameter and quantity and enter into Enterprise System.

·       Work with Corrugator Cell Leader and Leads on improvements and recommendations for optimizing setup, production, quality, and safety goals. Communicate scheduling, production, quality, safety or maintenance issues with internal staff if applicable.

·       Provide on the job training to trainees. 

·       Back up other Corrugated positions as needed.

·       Coordinate and assist with unjamming machine.

·       Oversee and perform basic preventative maintenance duties.

·       Oversee and perform daily housekeeping duties including removing residual glue and paper from belt, guide roll, infeed plate and heating cylinder. Clean glue dams and glue pans. Clean measuring roll of dirt deposits. 

·       Complying with all health/safety rules and regulations.

·       Travel requirements: No travel required.

·       Scheduled shift: Mon – Fri from 4:00am-4:00pm, with occasional Saturdays.

·       Any other duties assigned to help reach company’s goals.

Required Skills/Abilities/Knowledge:

·       Ability to remain on feet for long periods of time.

·       Be proactive instead of reactive. 

·       Active Learning - Understanding the implications of new information for both current and future problem-solving and decision-making.

·       Problem Solving –Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. 

·       Equipment Maintenance - Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

·       Operation and Control - Controlling operations of Stacker, conveyor, platform and bander.

·       Production and Processing – Knowledge of paper grade, flute styles, medium types, laminating process, corrugated production processes, paper threading patterns, quality control, and other techniques for maximizing the effective manufacture and distribution of goods. 

·       Quality Control Analysis - Conducting tests and inspections of corrugated board to evaluate quality and performance.

·       Troubleshooting - Determining causes of non-conforming board and machine operating errors and deciding what to do about it.

·       Tape Measure Reading — Ability to accurately read and measure with a tape measure.

·       Active Listening — Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

·       Speaking — Talking to others to convey information effectively.

·       Reading Comprehension — Understanding written sentences and paragraphs in work-related documents.

·       Critical Thinking — Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

·       Learning Strategies — Selecting and using training/instructional methods and procedures appropriate for the situation when learning or teaching new things.

·       Monitoring — Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

·       Writing — Communicating effectively in writing as appropriate for the needs of the audience.

·       Instructing — Teaching others how to do something.

·       Service Orientation — Actively looking for ways to help people.

·       Installation – Installing and splicing paper rolls to meet specifications.  

·       Operations Monitoring — Watching gauges, dials, or other indicators to make sure a machine is working properly.

·       Operation Analysis – Determining quality of liner application, fluting, medium, glue application and adjusting settings accordingly.

·       Ability to maintain a regular and predictable work schedule with punctual attendance.

·       Ability to pass a pre-employment background check and drug screen.

·       Must be legally authorized to work in the United States.