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Vehicle Energy Thermal Management Engineer

Detroit Engineered Products
Troy, MI Full Time
POSTED ON 3/7/2025
AVAILABLE BEFORE 6/6/2025

Job Summary :

Focused on maximizing range and energy efficiency for electric and hybrid vehicles, this role involves setting efficiency targets, conducting simulations, and collaborating with cross-functional teams to integrate energy-saving features. The Range and Efficiency Engineer ensures optimal vehicle performance by improving aerodynamics, rolling resistance, and powertrain efficiency.

Key Responsibilities :

  • Set and track range and efficiency targets specific to electric and hybrid powertrains, aligning performance with product requirements and customer expectations.
  • Conduct detailed simulations to optimize vehicle aerodynamics, rolling resistance, and powertrain efficiency using tools like GT-SUITE, AVL Cruise, and MATLAB / Simulink.
  • Collaborate with aerodynamics, thermal, and powertrain engineering teams to integrate energy-efficient technologies and design optimizations, including lightweight materials and regenerative braking systems.
  • Analyze vehicle designs for energy loss sources and implement design modifications to maximize range and minimize power consumption.
  • Correlate simulation results with real-world on-road data, refining models to improve predictive accuracy and ensure efficient performance under varying driving conditions.
  • Document findings and recommendations for range and efficiency improvements, providing actionable insights and design feedback for future product iterations.
  • Develop methods for continuous improvement in vehicle energy efficiency, exploring advanced materials, aerodynamics enhancements, and power management strategies.
  • Conduct vehicle range tests in various environmental conditions, including different temperatures, terrains, and load scenarios, to assess the impact on battery efficiency and overall vehicle performance.

Additional Requirements :

  • Experience with energy and efficiency simulation tools like GT-SUITE, AVL Cruise, and MATLAB / Simulink.
  • Strong understanding of aerodynamics, rolling resistance, and their impact on electric and hybrid vehicle efficiency.
  • Familiarity with electric vehicle systems, such as battery management, powertrain control, and regenerative braking.
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