What are the responsibilities and job description for the Process Engineer position at Durham Manufacturing?
Description
Join our team and contribute to the legacy of our growing, family-owned company. We offer a supportive work environment, competitive compensation, and opportunities for professional development. Apply today and become an integral part of our success story.
Job Summary:
We are seeking a highly skilled and detail-oriented Metal Stamping Process Engineer to join our manufacturing team. The ideal candidate will have a strong background in metal stamping processes, tooling, and automation, with a focus on optimizing production efficiency and quality. The Metal Stamping Process Engineer will be responsible for developing, maintaining, and improving stamping processes to ensure high-quality production, cost-effectiveness, and safety compliance.
Key Responsibilities:
- Process Development & Optimization:
- Design, develop, and implement metal stamping processes for new and existing products.
- Optimize stamping processes to improve production efficiency, product quality, and reduce scrap rates.
- Conduct root cause analysis and troubleshoot issues related to stamping machinery and processes.
- Tooling & Equipment:
- Work with toolmakers and design engineers to develop and optimize stamping dies and tools.
- Ensure proper setup and maintenance of stamping presses and related equipment.
- Recommend and implement upgrades to tooling and machinery to enhance performance.
- Quality Assurance:
- Collaborate with the quality control team to monitor product quality and ensure it meets industry standards and customer requirements.
- Establish process control plans and conduct regular audits to ensure compliance with quality standards.
- Continuous Improvement:
- Lead continuous improvement initiatives focused on reducing cycle time, waste, and production costs.
- Implement lean manufacturing principles to optimize workflow and eliminate bottlenecks.
- Safety & Compliance:
- Ensure all metal stamping processes and equipment comply with safety regulations and standards.
- Conduct safety training for machine operators and production staff.
- Documentation & Reporting:
- Develop and maintain process documentation, including standard operating procedures (SOPs), work instructions, and process flow diagrams.
- Prepare reports on production metrics, process improvements, and downtime analysis.
Requirements
Qualifications:
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
- 3-5 years of experience in metal stamping or a related manufacturing process.
- Strong knowledge of metal stamping technologies, tooling design, and material properties.
- Proficiency in CAD software (e.g., AutoCAD, SolidWorks) and familiarity with simulation tools.
- Experience with lean manufacturing, Six Sigma, and other continuous improvement methodologies.
- Strong problem-solving and analytical skills.
- Ability to work effectively in a team environment and communicate across multiple departments.
- Knowledge of safety regulations and industry standards.
Preferred Qualifications:
- Certification in Six Sigma or Lean Manufacturing.
- Experience with robotic or automated stamping systems.
- Familiarity with ERP.
Physical Requirements:
- Ability to work in a manufacturing environment with exposure to loud noises, heavy machinery, and varying temperatures.
- Ability to stand for extended periods and lift heavy objects as needed.
Compensation and Benefits:
- Competitive salary based on experience.
- Health, dental, and vision insurance.
- Life and disability insurance
- Retirement plan with company match.
- Profit Sharing
- Paid time off and holiday pay.
- Opportunities for professional growth and development.