What are the responsibilities and job description for the Automation Operator position at DWYER INSTRUMENTS, LLC?
Description
The Automation Operator is responsible for monitoring and operating automated systems and machinery within a production environment. They ensure that all equipment functions correctly, perform basic troubleshooting, and make adjustments as necessary to maintain production quality and efficiency. The Automation Operator plays a key role in ensuring the smooth operation of automated processes.
Requirements
Key Responsibilities
Operation of Automated Systems
- Start up, monitor, and shut down automated equipment in accordance with established procedures.
- Adjust machine settings to achieve the desired production output and product quality.
- Operate control systems, such as PLCs (Programmable Logic Controllers) and HMIs (Human-Machine Interfaces), to control automated processes.
Monitoring and Troubleshooting
- Continuously monitor the performance of automated machinery, identifying and addressing any issues that arise.
- Perform basic troubleshooting and make minor repairs or adjustments to resolve equipment malfunctions.
- Notify maintenance technicians or engineers of any significant issues that require more advanced troubleshooting or repairs.
Quality Control
- Conduct routine checks and inspections of products coming off the automated line to ensure they meet quality standards.
- Make adjustments to processes or equipment as needed to maintain quality and consistency.
- Record and report any deviations from quality standards.
Documentation and Reporting
- Maintain accurate records of production outputs, machine settings, and any issues encountered during operation.
- Complete daily production logs and other required documentation.
- Report production data and machine performance to supervisors or engineers.
Safety and Compliance
- Follow all safety protocols and ensure that automated equipment is operated in a safe manner.
- Conduct safety checks on equipment and report any hazards or potential risks.
- Comply with company policies and regulatory requirements related to production and safety.
Collaboration and Communication
- Work closely with maintenance technicians, engineers, and other operators to ensure the smooth operation of automated systems.
- Provide feedback on equipment performance and suggest improvements to enhance productivity or quality.
- Communicate effectively with team members and supervisors regarding production status and any issues.
Skills and Qualifications
Technical Skills
- Basic understanding of automated systems, including PLCs, robotics, and sensors. Fanuc, Epson systems preferred
- Ability to read and interpret machine settings, production instructions, and control panels.
- Basic troubleshooting skills for addressing minor equipment malfunctions.
Problem-Solving Skills
- Ability to quickly identify and resolve issues that arise during operation.
- Attention to detail to ensure quality standards are met and maintained.
Physical Requirements
- Ability to stand for long periods and perform repetitive tasks.
- Ability to work in an industrial environment, which may include exposure to noise, dust, and varying temperatures.
Communication and Collaboration
- Strong communication skills for reporting issues and collaborating with other team members.
- Ability to follow instructions and work as part of a team.
Education and Experience
- High school diploma or equivalent is typically required.
- Additional technical training or certification in automation, manufacturing, or a related field is beneficial.
- 1-3 years of experience in a manufacturing or production environment, particularly in operating automated equipment.
- Familiarity with automation systems and controls is a plus.
Work Environment
- The Automation Operator works in a manufacturing or industrial setting, often on a production floor with machinery and automated systems. The role may require shift work, including nights and weekends, depending on the production schedule.