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Senior Process Engineer

EMD Electronics
Tamaqua, PA Full Time
POSTED ON 3/20/2025
AVAILABLE BEFORE 4/18/2025
Work Your Magic with us! Start your next chapter and join EMD Electronics.

Ready to explore, break barriers, and discover more? We know you’ve got big plans – so do we! Our colleagues across the globe love innovating with science and technology to enrich people’s lives with our solutions in Healthcare, Life Science, and Electronics. Together, we dream big and are passionate about caring for our rich mix of people, customers, patients, and planet. That's why we are always looking for curious minds that see themselves imagining the unimaginable with us.

Everything we do in EMD Electronics is to help us deliver on our purpose of being the company behind the companies, advancing digital living. We are dedicated to being the trusted supplier of high-tech materials, services and specialty chemicals for the electronics, automotive and cosmetics industries. We foster a global collaborative organization made up of individuals who have the passion to win, obsess about the customer, are relentlessly curious and act with urgency. Together, we push the boundaries of science to make more possible for our customers.

This role does not offer sponsorship for work authorization. External applicants must be eligible to work in the US.

Location:

The Senior Process Engineer is an onsite position in Tamaqua, PA. Approximately 10% domestic and international travel is required to support business needs.

Your Role

As a Senior Process Engineer for Specialty Gases you are the owner of our manufacturing processes assigned to you. You are responsible for defining the processes in close collaboration with Process Development and Global Engineering for manufacturing a product newly introduced into our portfolio/network. After project closure, you will become the local on-site Process Engineer owning the continuous improvement of the respective process. You will be identifying improvement ideas, developing the relevant projects and executing them in accordance with the priorities defined by Asset Management utilizing the DMAIC process, Lean & Six-Sigma methodology, data analytics and digital tools available and going through the final management of change (MOC) prior to implementing the results. You will be an essential part of the team analyzing root causes of process, safety or quality excursions as well as of new product introductions, DHR and OPHR activities. You are responsible for capturing technology and process data and history, key insights and lessons learned utilizing the available documentation systems and making the data accessible and processable for the respective data analytics tools. This role will be an essential part of the global Centers of Excellence for Continuous Improvement within the Specialty Gases Operations team which explicitly includes supporting developing and executing business critical and prioritized CI-projects at other sites globally.

Key Responsibilities

  • Support process development from initial engineering feasibility through manufacturing implementation including verification and validation activities, equipment qualification, and initial production.
  • Perform system optimization, upgrades and improvements utilizing continuous improvement and Six Sigma methodologies.
    • Regulatory and corporate standards compliance
    • Support investigating and resolving corrective action requests
    • Review and update process and operation documentation
    • Assess processes, take measurements, and interpret data
    • Identification and implementation of cost savings initiatives in manufacturing and QC processes
    • Design, run, test and upgrade systems and processes; identifying Continuous Improvement opportunities and engineering them effectively into the product lines
    • Develop best practices, routines and innovative solutions to improve production rates and quality of output
    • Responsible for material balancing of assigned processes to include raw material, product and waste streams
  • Drive operations improvement programs, implement SPC/SQC and other statistical techniques to monitor and reduce variation in manufacturing processes, and develop and conduct training to support this effort.
  • Support SPC/SQC data requirements for both commercialized and pre-commercialized materials.
  • Develop data bases for customized control charts that include raw material, supplier data, in process, finished goods and CofA parameters.
  • Supporting MOC (management of change) activity related to product lines.
  • Support troubleshooting efforts in the event of quality excursions; lead customer interface for quality task forces and drive closure and customer satisfaction.
Who You Are

Minimum Qualifications:

  • 5 years of experience and a BS in Chemical Engineering or Process Technology
  • Strong leadership, organizational, computer, and interpersonal skills combined with good communications skills
  • Able to work within a matrixed engineering management team environment and partner effectively with team members, project managers, and customers

Preferred Qualifications

  • MS or PhD in Chemical Engineering
  • Lean & Six Sigma Certified – Green Belt as a minimum, Black Belt or Master Black Belt certification is preferred - knowledge and applied experience with problem solving and of DFSS, DMAIC, RCCA, FMEA
  • Background in Data Science with data analytics capability (applied experience with SPC/SQC and other statistical techniques
  • Continuous improvement experience
  • Combined 10 years of experience in chemical operations and process design
  • Experience and knowledge in the technology transfer from small to large scale
  • Experience and knowledge in commissioning & start-up activities for projects
  • Experience and knowledge in the technology and/or operation of systems used in the manufacture, purification, filling and storage of electronic chemicals
  • A working comprehension and experience of semiconductor requirements for materials, packaging, products, and processes
  • Understanding of manufacturing processes and materials of construction for Electronics Materials production
  • American Society for Quality (ASQ) and/or Certified Quality Engineer (CQE)
  • ISO9001, ISO14001 and OHSAS18001 Internal Auditor Certification

Pay Range for this position: $126,000 to $169,300

Our ranges are derived from several sources, and largely reliant on relevant industry market data. Should we decide to make an offer, we will consider several factors, including but not limited to your location, skills, experience, career level, and other job-related factors. This role may offer the following benefits: medical, vision, and dental insurance; life insurance; disability insurance; a 401(k) matching program; paid time off; and paid holidays; among other employee benefits. This role may also be eligible for short-term or long-term incentive compensation, including, but not limited to, cash bonuses.

What we offer: We are curious minds that come from a broad range of backgrounds, perspectives, and life experiences. We celebrate all dimensions of diversity and believe that it drives excellence and innovation, strengthening our ability to lead in science and technology. We are committed to creating access and opportunities for all to develop and grow at your own pace. Join us in building a culture of inclusion and belonging that impacts millions and empowers everyone to work their magic and champion human progress!

Apply now and become a part of our diverse team!

If you would like to know more about what diversity, equity, and inclusion means to us, please visit https://www.emdgroup.com/en/company/press-positions.html

Salary : $126,000 - $169,300

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