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Senior Manufacturing Engineer I

EnerSys Delaware Inc.
Longmont, CO Full Time
POSTED ON 1/21/2025
AVAILABLE BEFORE 4/14/2025

EnerSys is the global leader in stored energy solutions for industrial applications. We have over thirty manufacturing and assembly plants worldwide servicing over 10,000 customers in more than 100 countries. Worldwide headquarters are located in Reading, PA, USA with regional headquarters in Europe and Asia. We complement our extensive line of Motive Power and Energy Systems with a full range of integrated services and systems. With sales and service locations throughout the world, and over 100 years of battery experience, EnerSys is the power / full solution for stored DC power products.

Job Purpose

Our EnerSys / ABSL operation based in Longmont, CO is currently seeking a Manufacturing Engineer. As a Senior Manufacturing Engineer, you will play a crucial role in developing, implementing, and optimizing cutting-edge manufacturing processes for the production of state-of-the-art Li-Ion batteries. You will work closely with a dynamic team on the front lines of space component technology and have the opportunity to make a meaningful impact on our programs.

Essential Duties and Responsibilities

  • Reviewing flight hardware drawings to ensure design for manufacturability and compliance with internal and external standards
  • Supporting new design programs and providing input to complex manufacturing issues
  • Generating assembly work instructions for complex tasks
  • Preparing and making revision changes to manufacturing documentation and processes to improve product quality and procedures
  • Designing, developing, and implementing manufacturing tooling for battery builds and associated systems
  • Providing CAD drafting and design support for manufacturing

Qualifications

  • Bachelor's of Science degree in related discipline and typically 4 or more years of relevant experience
  • Experience with Computer Aided Engineering tools
  • Knowledge of engineering principles and practices
  • Familiarity working in multi-disciplinary teams
  • Desired Experience
  • Preferred

  • Demonstrated experience authoring Work instructions / travelers
  • Use of electronic Manufacturing Execution System (MES) (Factory Logix)
  • Spot Welding to AWS 17.2 or equivalent
  • Experience with IPC / WHMA-A-620- Cable and Wire Harness assemblies or equivalent
  • Experience with IPC J-STD-001- Soldering Requirements or equivalent
  • Familiarity in applying and interpreting Geometric Dimensioning and Tolerancing (GD&T) per ASME Y14.5
  • Background in the Aerospace and Defense Industry
  • Participation in dispositions of Non-Conformance generation through a Material Review Board (MRB)
  • Experience with new product introduction and transition to production
  • Exposure to Product Lifecycle Management (PLM), and Manufacturing Resource Planning (MRP) systems
  • Goal-oriented and well-structured way of working
  • Knowledge of production processes
  • Able to effectively communicate with all levels of manufacturing and with site management
  • Self-starter with strong leadership and demonstrated problem-solving ability
  • Excellent organizational and time management skills
  • Excellent written and oral communication and presentation skills
  • Knowledge of aerospace assembly, integration, and test process and requirements
  • Experience mentoring Jr engineers and effective delegation of tasks
  • General Job Requirements

  • Generic
  • EnerSys provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.  EEO / Minority / Female / Vets / Disabled

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