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Controls Engineer - CNC / ROBOT

Flex Workforce Solutions
Southfield, MI Full Time
POSTED ON 2/17/2025
AVAILABLE BEFORE 5/13/2025

Job Description

Job Description

Controls Engineer - PLC / ROBOT

Reports to : Systems Manager

Job Summary :

The Controls Engineer is responsible for electrical hardware design and software engineering for automation projects . This role collaborates with the Program Manager to develop and finalize automation concepts, leading debugging and startup commissioning . Additionally, the Controls Engineer will contribute to system manuals , technical documentation , and customer training .

Key Responsibilities :

  • Conduct system risk assessments and ensure safety compliance .
  • Select and size electrical hardware components .
  • Generate electrical schematics and bill of materials (BOM) .
  • Design panel layouts and perform heat calculation analysis .
  • Size and design pneumatic systems and plumbing solutions .
  • Develop system hardware architecture and automation network layouts .
  • Write Programmable Logic Controller (PLC) logic and function blocks .
  • Create and integrate Human Machine Interfaces (HMI) .
  • Commission and program industrial robots ( FANUC, ABB, Kuka ), including path programming and touch-up points .
  • Travel onsite (approximately 25% ) for startup and commissioning .
  • Integrate auxiliary equipment (e.g., laser markers, parts washers, comparators ).
  • Interface with machine tools for machine tending applications .
  • Ensure compliance with OSHA and other safety regulations .

Qualifications & Skills :

  • Bachelor’s degree in electrical engineering or equivalent work experience .
  • 5 years of experience in electrical hardware design .
  • Proficiency in EPLAN P8 or AutoCAD Electrical .
  • PLC programming experience with Siemens TIA Portal, Rockwell Allen Bradley, Mitsubishi .
  • Expertise in robot programming for FANUC, ABB, and Kuka .
  • Experience setting up robot safety systems (e.g., Fanuc DCS, ABB SafeMove, Kuka Safe ).
  • Familiarity with robot simulation tools ( Fanuc RoboGuide, ABB Robot Studio, Kuka Sim ).
  • Strong written and verbal communication skills in English .
  • Controls Engineer, electrical hardware design, software engineering, automation projects, PLC programming, Siemens TIA Portal, Rockwell Allen Bradley, Mitsubishi, electrical schematics, electrical design, industrial robots, FANUC, ABB, Kuka, Human Machine Interface, HMI, risk assessment, OSHA compliance, system commissioning, machine tending, AutoCAD Electrical, EPLAN P8, safety compliance, automation network, industrial automation, technical documentation, troubleshooting, debugging, pneumatic systems, bill of materials, system architecture

    Company Description

    Flex is a leading engineering firm dedicated to delivering cutting-edge solutions.

    Company Description

    Flex is a leading engineering firm dedicated to delivering cutting-edge solutions.

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