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Startup Instrument Lead

Flexicrew Technical Services
Portland, TX Full Time
POSTED ON 4/3/2025
AVAILABLE BEFORE 5/3/2025

The Startup Instrumentation Lead will be responsible for supervising and directing personnel and activities within the project Instrumentation & Controls (I&C) scope. They will be responsible for ensuring the I&C CSU scope will be completed on schedule, within budget, and in compliance with all project safety, quality and design standards. The candidate for this position should have a strong knowledge in the testing, commissioning and operation of large plant I&C systems such as DCS, ICSS, SIS, FGS and ESD systems. Proficiency with specialized equipment supplier compressor / electrical motor control system applications utilized within LNG plant design is also required.

Major Responsibilities:

· Reviews ‘Piping and Instrumentation Diagrams’ to systemize project I&C scope.

· Reviews and/or completes all I&C CSU deliverables including cause and effect procedures, I&C instructions, complex loop, alarm summary, ESD and trip testing, etc. to ensure a safe, timely and economical delivery of Commissioning/Start-Up activities.

· Reviews and provides I&C CSU input on project schedules for proper coordination and sequencing through the mechanical completion, pre-commissioning, commissioning, start-up, operation and final handover phases of the project.

· Reviews and provides I&C CSU input on project I&C engineering and supplier design/documentation.

Startup Instrumentation Lead

· Provides I&C CSU input as required to other groups including Project Management, Engineering, Construction, Project Controls, Procurement, Contracts, ES&H, Estimating, Completions, etc. to support project requirements.

· Provides I&C CSU input with Contracts group to develop and ensure proper onsite supplier and subcontractor support through the commissioning, start-up, operation and final handover phases of the project.

· Assists in the population of the project System Completions Database (I&C scope only).

· Provides I&C CSU input with Completions group to assist in the development of project system/sub-system turnover packages.

· Verifies the integrity and timely handover of CSU I&C systems through the construction, mechanical completion and system handover phases of the project by providing construction support as required and by performing regular inspections/final walkdowns.

· Assesses the installation of supplier packages to ensure project compliance and monitors performance through the commissioning and start-up phases of the project.

· Leads and supervises a team of I&C engineers/supervisors and technicians to compete all CSU I&C activities through the commissioning, start-up, operation and final handover phases of the project of the project.

· Supervises, plans and coordinates daily CSU I&C work activities to ensure all work is performed safely and project milestone dates are met.

· Oversees, reviews and approves all CSU I&C testing activities on plant control systems including DCS, ICSS, SIS, ESD, FGS and specialized equipment supplier control systems.

· Testing activities include but are not limited to the following: Individual instrument calibration, loop and logic testing (as required). ICSS and SIS loop(s) testing. Plant ESD, SIF and trip system testing. Fire and gas system testing. Cause and effect / complex loop testing. Alarm summary testing. Specialized equipment supplier loop, function and logic testing.

· Performance & client demonstration testing support.

· Assists in the preparation on O&M manuals & other procedures.

· Oversees, reviews and approves all CSU I&C testing activities on DCS, ICSS, SIS, ESD, FGS and specialized equipment supplier control systems.

· Provides ES&H leadership to personnel assigned to them by ensuring proper implementation of all project safety procedures and by leading CSU I&C safety meetings as required.

Prepares and/or maintains CSU I&C commissioning and start-up spares.

· Monitors onsite commissioning and start-up spares usage and prepares field material requisitions as required to ensure that commissioning, start-up and operations activities are productive.

· Prepares reports and forecasts on a regular basis, including summary of CSU I&C progress and personnel forecast.

Education and Experience Requirements:

· University/B.S. degree in Engineering plus 10 years of experience or 15 years of equivalent industry experience in lieu of a degree.

Required Knowledge, Skills, and Abilities:

· A strong knowledge in the testing, commissioning and operation of large plant control systems.

· Previous experience with DCS, ICSS, SIS, ESD and FGS systems.

· Previous experience with specialized equipment supplier control systems.

· Experience with the commissioning and start-up of I&C driven refrigeration compressors using large MV electric motors and Variable Frequency Drives (VFD).

· Experience on an LNG construction site, especially along the U.S. Gulf Coast, is preferred.

· Experience in the design and operation of LNG facilities is preferred.

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