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Senior Embedded System Engineer - Motor Control

Freefly Systems
Woodinville, WA Full Time
POSTED ON 1/17/2025
AVAILABLE BEFORE 4/16/2025

Freefly Systems - Woodinville, WA (Onsite fulltime)

About Freefly Systems

Freefly Systems, the company that redefined camera movement with the introduction of the Movi (a compact, lightweight, 3 axis camera stabilizer) is growing. We are on the lookout for a uniquely talented Senior Embedded Systems Engineer who loves Motor Control to get in on the fun.

As a member of the Freefly Team, you’ll join us on our mission to develop the next generation of innovative unmanned aerial vehicles, robotic systems, and consumer electronic devices in a fast paced, multidisciplinary, startup environment.

About the Role

The ideal candidate is a jack of all trades with a diverse portfolio of built work spanning multiple industries and demonstrates a thorough understanding of complex electromechanical systems. Experience in multiple software packages, entrepreneurship / consulting, aerospace and / or consumer electronics are a plus. Most importantly, you must have a positive “can do” attitude, play well with others, embrace a challenge, and realize that every failure is a critical step toward creating innovative products.

We need your help to answer the following questions :

  • Should we consider a 6 phase / dual 3 phase motor from a redundancy / efficiency perspective? Is the ROI there?
  • Real time stator temp estimation? Or just add thermistor to motor?
  • For mission critical drone drives, how can we be certain a drive / motor / prop has failed?
  • What is the right level of testing for a motor drive that is going on a drone?
  • How can we automate this more in the future?
  • How can we reduce flux angle error?
  • How fast can we slew a motor / prop? What is the constraint in the system? Physics or our skill?
  • What does the 10 year technology roadmap for drone motor control look like?
  • How do we stay leaders?
  • How do we make the world's most reliable motor drives?
  • Once we make them reliable, how do we make them inexpensively!
  • 3 vs 2 current shunts and phase or low side?
  • GaN now or in the future? Reliability / Cost of GaN vs good silicon mosfets?
  • How much isolation do we need for the gate drive and input?

Responsibilities

  • Lead product design engineering efforts for motor control, from concept through production
  • Manage the product lifecycle and identify continuous improvement opportunities
  • Architect PCB models from concept to mass manufacturable part
  • Conduct materials, technology, and process research to develop products that achieve lofty performance requirements
  • Perform simulation, testing, and analysis to ensure products that live up to Freefly name
  • Multi task across a range of products in varying levels of completion while meeting schedules and hitting milestones
  • Provide cross-functional support to internal and external teams
  • Mentor and teach whenever possible
  • Qualifications

  • Strong understanding of microcontroller architecture and programming
  • ARM Cortex M3 / M4 / M7 experience
  • Emphasis on real time high bandwidth control system theory, design, and implementation
  • Serial digital communication knowledge (UART, I2C, CAN, SPI)
  • Hands on experience with measurement and test equipment (oscilloscopes, DAQ’s, etc)
  • Circuit design and PCB layout for mixed power / signal applications
  • Application / GUI programming
  • Experience with version control systems
  • Altium experience
  • Solidworks or other parametric CAD software
  • 5 years of industry experience (preferred)
  • Excellent communication skills, verbally and written
  • Experience working with multidisciplinary groups driving schedule and tasks
  • Passion for learning, iterating, and first principles.
  • Must posses great ‘feel’. We need to move fast and good hunches save time.
  • Compensation

    Salary Range : $100,000 - $175,000 / yr Profit Share

    Medical, Dental, Vision Benefits, Paid Time Off (PTO) available

    Salary : $100,000 - $175,000

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