Demo

Senior Controls Engineer

Gerotech
Flat Rock, MI Full Time
POSTED ON 1/22/2025
AVAILABLE BEFORE 4/22/2025

Job Description

Job Description

JOB TITLE : SENIOR CNC (ELECTRICAL) CONTROLS ENGINEER

POSITION STATUS : FULL-TIME

DEPARTMENT : ENGINEERING

REPORTS TO : VP OF ENGINEERING

RELOCATION ASSISTANCE AVAILABLE TO QUALIFIED CANDIDATES

What We Do.

At Gerotech, we are proud to offer the highest value in CNC machinery, innovative engineered solutions, and unparalleled support through service and training. At Gerotech, we do more than sell machine tools.

We’re changing the face of Manufacturing. Join Us.

Let us help you reach your potential.

The Senior Controls Engineer will perform Electrical and Controls Engineering services including the development of Turnkey Manufacturing systems that involve CNC machines (i.e. CNC lathes and machining centers), part handling, conveyors, robotics, vision and other typical manufacturing systems.

ESSENTIAL DUTIES AND RESPONSIBILITIES

  • Engineer custom controls drawings (Electrical, Pneumatic, Hydraulic, Lubrication).
  • Develop PLC and HMI programs (AB, Siemens, Fanuc, and others).
  • Develop CNC machine programs and HMI screens (Fanuc, Siemens, Haas, and others).
  • Support commissioning during the build, start-up, installation, and runoff phases of projects.
  • Design and program ladder logic to integrate a CNC machine with various other peripheral equipment, including gauging, material handling, robotics, etc.
  • Design and program all necessary safety features, including customer-specific requirements.
  • Start-up and debug all software-related areas of a manufacturing system.
  • Troubleshoot manufacturing / installation controls problems.
  • Create and maintain thorough and complete documentation of all work performed throughout a project including the capture of as built redlines.
  • Develop / write operating and control manuals. Support and provide customer training.
  • Maintain effective communication with other project staff, customers, other departments, and outside suppliers.
  • Participate in project teams, providing input in SOWs, Timelines and Action Items lists.

EDUCATION AND EXPERIENCE :

  • Bachelor’s degree in electrical engineering, Controls Engineering, or a related field, or equivalent.
  • 7 years of experience is required. Customer machine build or systems integrator experience is preferred.
  • Experience working with Haas CNC machines preferred.
  • Knowledge of NEC, NFPA, ANSI standards, UL / CE specifications, customer specifications, technical and maintenance manuals, and procedure instructions.
  • Ability to read, interpret and develop electrical and fluid schematics, tool layouts, electrical drawings, basic mechanical drawings is required.
  • Excellent verbal and written communication skills are required.
  • Experience in one or more of the following CNC controls manufacturers is required : Siemens 840D; Fanuc 31i / 32i, Haas. Siemens 840D experience is a plus.
  • Experience with PLC programming in current Allen-Bradley Logix (5000) or Siemens Step 7 (TIA Portal) is required. Significant Siemens experience is a plus.
  • Experience with AutoCAD Electrical is required.
  • Experience with automotive FIS and Andon systems a plus.
  • Robotics programming experience is a plus.
  • Vision system design and programming is a plus.
  • Experience of integrated safety designs and specifications are required.
  • Experience with tool management, drive parameters, and servo drive tuning a plus.
  • Experience with design, implementation, and debug of one or more Industrial Protocols (PROFIBUS, Ethernet / IP, PROFINET) is strongly preferred.
  • Ability to interpret instructions furnished in written, oral, diagram, or schedule form.
  • Must be an aggressive, pro-active team player who is not afraid to dig for information and function autonomously.
  • Knowledge of Visual Basic and / or C is a plus.
  • Proficient in the use of all Microsoft Office products.
  • Excellent time management skills are required.
  • As needed, travel to customer sites for installation and startup support of custom machinery and automation. Majority Local travel in lower Peninsula, MI (Current valid passport preferred / not required)
  • WORK ENVIRONMENT :

  • Must be able to work in a variety of physical positions, including sitting, standing, walking, and driving.
  • Regular exposure to all weather conditions combined with regular work time indoors in environmentally controlled conditions.
  • May be exposed to uncomfortable or distracting sounds or noise levels on sites of projects being managed or coordinated.
  • When working on site, may be required to wear common protective or safety equipment, such as safety shoes, glasses, gloves, hearing protection, or hard hats.
  • Benefits

  • Paid Time off (PTO)
  • Medical (Employer pay 70%, employees pay 30% of premium)
  • HSA Employer contributions
  • Dental
  • Vision
  • Pet Insurance
  • Company paid life insurance
  • Company paid short-term disability insurance
  • Company paid long-term disability insurance
  • 401k Match (pre-tax and Roth options)
  • Profit Sharing
  • Family feel atmosphere
  • Shop is climate controlled
  • Footwear benefits / allowance for positions that require steal toe shoes
  • Company provided uniforms, include laundry service
  • Flexible hours-meaning : Our core business hours are 8am-5pm, but we can be flexible on start and end times.
  • If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
    Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

    What is the career path for a Senior Controls Engineer?

    Sign up to receive alerts about other jobs on the Senior Controls Engineer career path by checking the boxes next to the positions that interest you.
    Income Estimation: 
    $120,579 - $154,482
    Income Estimation: 
    $143,102 - $186,922
    Income Estimation: 
    $120,579 - $154,482
    Income Estimation: 
    $143,102 - $186,922
    Income Estimation: 
    $143,102 - $186,922
    Income Estimation: 
    $177,126 - $242,319
    Income Estimation: 
    $79,482 - $102,763
    Income Estimation: 
    $96,240 - $123,168
    Income Estimation: 
    $115,522 - $153,258
    Income Estimation: 
    $96,240 - $123,168
    Income Estimation: 
    $120,579 - $154,482
    Income Estimation: 
    $115,522 - $153,258
    View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

    Job openings at Gerotech

    Gerotech
    Hired Organization Address Flat Rock, MI Full Time
    Job Description JOB TITLE: SENIOR (ELECTRICAL) CONTROLS ENGINEER DEPARTMENT: ENGINEERING REPORTS TO: VP OF ENGINEERING R...
    Gerotech
    Hired Organization Address Grand Rapids, MI Full Time
    Job Details Job Description Job Description LOCATION: HYBRID (Flat Rock office, Grand Rapids Office, Home Office) What W...
    Gerotech
    Hired Organization Address Flat Rock, MI Full Time
    Job Details Job Description Job Description LOCATION: HYBRID (Flat Rock office, Grand Rapids Office, Home Office) What W...

    Not the job you're looking for? Here are some other Senior Controls Engineer jobs in the Flat Rock, MI area that may be a better fit.

    Controls Engineer

    CEC Controls Company Inc, Warren, MI

    Controls Engineer

    Autonomous Controls & Engineering Systems, Sterling, MI

    AI Assistant is available now!

    Feel free to start your new journey!