What are the responsibilities and job description for the Quality Technician 2nd Shift Monday - Friday 2:00pm - 10:30pm position at GFF Inc - Plochman Inc?
GENERAL SUMMARY:
This is an hourly position that reports to the Quality Manager. Quality Control Technician performs hands-on routine and non-routine analysis of raw materials, in-process and finished products using a variety of testing devices and procedures to maintain product quality. Conducts GMP compliance inspections to ensure product safety & over-all quality specifications are consistently complied.
SCOPE OF JOB FUNCTION
- Inspect in-coming materials for conformance to company standards.
- Perform analytical tests on samples, using standard methods of analysis specific to the raw material or finished product as per established procedures.
- Conduct various QC tests (Titratable Acidity, Total Salt, Viscosity, Moisture, pH, metal detector etc.) as per protocol, documents results & ensures specs compliance.
- Perform equipment calibrations (pH meter, weighing scale, thermometer, viscometer etc.).
- Perform periodic weight monitoring, alerts production on any non-compliance for prompt adjustment.
- Perform hourly product leak detection tests or whenever necessary to ensure compliance.
- Perform bulk raw material testing, ensures specs conformance, and documents results.
- Determine & documents required corrections on in-process products as per analysis results.
- Confirm compliance to all other specifications including labeling, packaging, code dating & other customer specific requirements.
- Perform calculations & submit records of analytical results in Safety Chain, Food Safety & Quality Management Systems.
- Conduct sensory test on finished products, compare with standard & ensures product consistency; promptly reports non-compliance to the QC Supervisor.
- Collect retention samples for future reference; ensures organized storage & periodic disposal following required retention period according to product types.
- Ensure that control samples for batch check reference is replaced as per guideline; keeps control samples organized for QC efficiency.
- Collect samples for micro testing following sampling guideline & storage.
- Inspect products retained for shelf life to substantiate product defect claim during the process of customer complaints investigation.
- Prepare flavors as per pick list required for daily production.
- Issue batch formula for daily production & ensures previous day’s formula are retrieved.
- Ensure that only approved specs deviation is used in actual production.
- Perform swab test, allergen test as per established procedures, documents results.
- Promptly reports to the Supervisor or Manager any unfavorable results if batch adjustment or if any corrective action does not resolve issues and provide input in problem Root Cause analysis & development.
- Put “HOLD” tag to non-conforming products & promptly record in the MRB log and Safety Chain.
- Act as a backup for R&D and sales sample preparation.
- Act as a back for plating micro samples in the absence of microbiologist.
- Participate in work areas inspection to detect unsafe conditions.
- Assist in product test runs, equipment validation as needed by QC Supervisor or R&D.
- Other duties as assigned.
SKILLS/KNOWLEDGE/EXPERIENCE
REQUIRED:
- Degree in Technical background in Food Science, Chemistry, Microbiology, etc. or equivalent work experience.
- Competence in math & analytical calculations.
- Good organization skills and detailed reporting skills.
- Good communication and interpersonal skills.
- Prior experience in food manufacturing environment an advantage.
DESIRED:
- Knowledge of general safety practices in a manufacturing environment.