Continuous Improvement Engineer (Manufacturing)

HBI Amerilab Technologies is a growing and leading US manufacturer in the development, manufacturing, and packaging of effervescent tablets, and effervescent and non-effervescent powders in stick packs and sachets, and we are currently seeking a skilled and experienced Manufacturing Process Engineer (Continuous Improvement Engineer) to join our team.

The Manufacturing Process Engineer (Continuous Improvement Engineer) will play a pivotal role in optimizing our production processes, ensuring the efficient and cost-effective manufacturing of our products, and evaluating compatibility of new products with existing systems. This role will collaborate with Production Operations, Quality Assurance, Maintenance, and Supply Chain teams and is expected to be a key technical leader.

Your responsibilities will include:

• Troubleshoot manufacturing issues, identify root causes, and implement corrective and preventive actions to prevent reoccurrence and improve performance.
• Evaluate existing manufacturing processes and identify areas for improvement in efficiency, yield, labor productivity, waste reduction, process capability, risk reduction, and cost reduction.
• Improve cycle times, eliminate bottlenecks, increase throughputs and streamline operations.
• Collaborate cross-functionally to trial, scale up and commercialize new products from concept to production, ensuring seamless integration into existing manufacturing processes.
• Develop equipment expertise and serve as the primary resource for technical knowledge on assigned lines and systems. Coach and develop line leads and operational team members on technical skills.
• Lead or assist in the development of new equipment installations or modifications, from concept to commissioning, with focus on maximizing output, minimizing downtime, and reducing operational risk.
• Utilize Data Analysis and statistical techniques to identify bottlenecks, process variability, and areas for improvement in production processes. Implement data-driven solutions to increase overall efficiency.
• Define and own manufacturing process control plans. Set up in-process measurement monitoring and trending systems, including SPC of critical parameters.
• Perform process capability studies to predict manufacturing system ability to meet customer product specifications and to assure stability in day-to-day operations.
• Champion Lean, Six Sigma, and other continuous improvement methodologies to drive efficiency gains and enhance overall operational excellence. Assist in training and mentoring teams in these methodologies to create a culture of continuous improvement, process optimization, and risk reduction.
• Collaborate with the Quality Assurance team to ensure compliance with regulatory requirements and to maintain product quality and safety, with a strong emphasis on reducing operational risk. Work to enhance quality control processes, while maintaining adherence to food safety and quality standards.

Other Duties and Responsibilities:

Understand and adhere to Good Manufacturing Practices.

Safety Protocol:

• Stop any observed unsafe acts and obey facility safety rules and procedures.
• Correct or report any observed safety hazards.
• Support safety policies and programs.

This list of duties and responsibilities is not all-inclusive and may be expanded to include other duties and responsibilities, as deemed necessary from time to time.

Qualifications:

Education / Experience / Certifications:

• Bachelor’s degree in engineering or engineering technology (mechanical, manufacturing, industrial, electrical, chemical or any engineering related field) preferred.
• Four to eight years work experience in a manufacturing environment using high-speed packaging equipment.
• Lean Six Sigma certification a plus.
• GMP experience preferred
• Project management experience is a plus.
• Equivalent combination of education and/or experience may be considered.

Skills Required:

• Collaborative approach and excellent communication skills to work effectively with cross-functional teams and team members of varying skill and education levels.
• A strong understanding of food safety regulations and quality management systems (e.g., HACCP, GMP, FDA) or the ability to understand/learn this space is required.
• Proficient with the Microsoft Office Suite.

At HBI Amerilab Technologies, we are committed to providing our employees with a supportive and engaging work environment that fosters growth and development. We offer competitive market pay, annual bonus, and a benefits package including:

• Medical, Dental, and Vision coverage
• Basic Life, Accidental Death and Dismemberment (AD&D), Short Term Disability (STD) and Long-Term Disability (LTD) benefits at no cost to employees
• Retirement Plan 401(k) match
• Holiday pay and Paid Time Off (PTO)
• Opportunities for advancement
• Fitness discounts
• Tuition Reimbursement

If you are a motivated and skilled Manufacturing Process Engineer (Continuous Improvement Engineer) with a passion for excellence, we encourage you to apply today and join our dynamic team at HBI Amerilab Technologies.