What are the responsibilities and job description for the Production Operations Manager - Waukesha position at Holcim Building Envelope?
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Production Operations Manager - Waukesha
WHO IS HOLCIM?
As a global leader in innovative and sustainable building solutions, Holcim is enabling greener cities, smarter infrastructure and improving living standards around the world. With sustainability at the core of our strategy, we are becoming a net-zero company, with our people and communities at the heart of our success. We are driving circular construction as a world leader in recycling to build more with less. It’s all thanks to our 70,000 talented people around the world who are passionate about building progress for people and the planet through four business segments: Cement, Ready-Mix Concrete, Aggregates and Solutions & Products.
WHO ARE HOLCIM PEOPLE
Holcim people are passionate about finding better ways to build. They embrace innovation and improvement with a pioneering spirit. They work as trusted partners, creating better solutions and experiences for their customers, communities, and colleagues.
Supervision – 30%
- Direct the Production team in the preparation and implementation of operating plans and strategies consistent with agreed to business plan. The Production Team consists of Production Supervisors (3), and indirect hourly reports in Production, and Quality Control.
- Plan the use of facilities, equipment, and personnel to meet current and future production requirements including department budgets and guidelines, plant layout and improvement, and capital and expenditure programs.
- Manage the Production departments with the appropriate communications of goals, performance feedback, corrective actions, rewards and recognition to provide optimum teammate relations.
- Evaluate team needs as needed, i.e., staffing levels, equipment or tools and provide support by removing barriers for improvement and progress.
- Facilitate and manage project teams
- Training and development of career path planning for all teammates.
- Lead, mentor and facilitate leaders in developing and planning of production and personnel
- Develop the continuous improvement plan and facilitate the meetings with Production team, prioritize team activities.
- Learn, teach and drive the LEAN Manufacturing System through Gemba.
- Maintain and improve product income levels through waste reduction, cost reduction, Kaizen events and cost improvement plans.
- Identify and record any problems relating to product, process and quality systems. Initiate, recommend or provide solutions through Production team and designated channels.
- Have the authority and responsibility to ensure that processes / machinery utilized in the manufacturing process and the verification process are capable of meeting both customer and quality plan expectations.
- Oversee production process while ensuring teams are focused on producing product of the highest quality in a safe and effective manner.
- Lead and Teach teammates primarily through implementation of continuous improvement thinking principles and practices.
- Drive continuous improvement through application of a variety of tools: TPM, Value Stream Management, LEAN diagnosis/strategy and objective setting, Kanban, SMED, team problem solving, Kaizen, etc.
- Coordinates the Plant 5-S, Asset Sustainability, PSM and Standards driven Process programs in all departments.
- Develop and/or evaluate programs designed to improve the manufacturing performance in Quality.
- Provide, implement and administer quality assurance and engineering control functions to ensure product reliability and conformance to customer specifications in the most effective and economical manner possible.
- Initiate action to prevent the occurrence of any nonconformities relating to product, process and quality management systems.
- Control further processing, delivery or installations of nonconforming product until the deficiency or unsatisfactory conditions have been corrected.
- Represent the needs of the customer in internal functions in addressing quality system requirements.
- Define, document, maintain and continuously improve, if required, the plant’s quality policy relevant to plant’s goals and expectations and the needs of its customers.
- Establishes Production objectives to achieve goals. Reviews overall operations, analyzing schedules and production output with Production team to ensure goals are attained.
- Recommends introduction, elimination or improvement of processes to increase effectiveness of business unit operations.
- Reviews direct/indirect labor and allowance costs to reduce unnecessary expenditures.
- Reviews overhead charges to reduce unnecessary expenditures.
Safety & Housekeeping – 10%
- Drive Safety through the proper use of machines, tools and equipment, appraise technological developments, investigate, feasibility of new equipment and techniques, and prepare dependable cost estimates for changes in manufacturing methods.
- Develop and/or evaluate programs designed to improve the manufacturing performance in Safety.
- Review Housekeeping expectations with Production team to ensure departments are maintained thereby minimizing injuries, waste and scrap.
- Bachelor’s degree Engineering or Business Management
- 4-7 Years Mfg experience in a mid-level leadership role
- 7-10 years broad manufacturing experience
- Lean Mfg/Six Sigma certificate and/or 3 years CI experience
- Work in changing temperature environment (hot or cold)
- Able to work with PPE requirements.
- Able to lift 50 lbs.
- Able to walk, stand or sit for long periods of time
- Competitive Compensation
- Retirement Savings
- Medical, Dental, Disability and Life Insurance Coverage
- Holistic Health & Well-Being Programs
- Health Savings Accounts (HSA) & Flexible Spending Accounts (FSA) for Health and Dependent Care
- Vision and other Voluntary Benefits and Discounts
- Paid Time Off and Holidays
- Paid Parental Leave (Maternity and Paternity)
- Educational Assistance Program
YOUR HOLCIM EXPERIENCE
At Holcim, there is endless opportunity for you to play your part. Whether you’re in a technical, managerial, or frontline role, you can shape a career that works for you. With us you’ll have the chance to embrace the passion we share for our planet. You’ll be encouraged to seek out diverse perspectives, share your ideas and build the skills and connections you need to perform at your best. Because it’s only when we work together in a culture where everyone thrives, that we can build the world we all want to live in.
In compliance with the ADA Amendments Act (ADAAA), if you have a disability and would like to request accommodation in order to apply for a position with us, please include a note on your application or reach out to us directly.
Holcim Solutions and Products US, LLC takes pride in our hiring processes and our commitment that all qualified applicants will receive consideration for employment without regard to age, race, color, ethnicity, religion, creed, national origin, ancestry, gender, gender identity, gender expression, sex, sexual orientation, marital status, pregnancy, parental status, genetic information, citizenship, physical or mental disability, past, current, or prospective service in the uniformed services, or any other characteristic protected by applicable federal, state or local law. Holcim Solutions and Products US, LLC, and its affiliates and subsidiaries are Equal Opportunity Employers, deciding all employment on the basis of qualification, merit and business need.
While we sincerely appreciate all applications, only candidates selected for an interview will be contacted.
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