What are the responsibilities and job description for the Controls Engineer - Rockwell Software Expert position at Ideal Industries?
Job Summary:
We are seeking a skilled Controls Engineer with expertise in Rockwell Automation products. The ideal candidate will have hands-on experience in designing, developing, implementing, and troubleshooting control systems. The role requires a deep understanding of control theory, automation, fluid power systems, and process optimization.
Key Responsibilities:
- Design, develop, and implement control systems using Rockwell Automation products, including Allen-Bradley PLCs and HMIs.
- Conduct hands-on troubleshooting and maintenance of Rockwell control systems to ensure optimal performance and reliability.
- Develop and program Rockwell PLCs using RSLogix 500 and 5000/Studio 5000, and configure FactoryTalk View for HMI development.
- Collaborate with cross-functional teams to integrate Rockwell control systems with other system components.
- Create and maintain detailed documentation, including schematics, wiring diagrams, and software code.
- Specify, design, construct, and install electrical panels and associated machine wiring.
- Specify PLCs, sensors, HMIs, data acquisition, vision systems, robotics, and all applicable control components for automation equipment.
- Conduct testing, commissioning, and validation of control systems, ensuring compliance with industry standards and Rockwell best practices.
- Provide technical support and training to production and maintenance personnel on Rockwell systems.
- Continuously improve control systems and processes through data analysis, system monitoring, and feedback from stakeholders.
Qualifications:
We are looking for a professional with a Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related field. 8 years of relevant experience is required in lieu of a degree. The ideal candidate will have proven experience in control systems design, implementation, and troubleshooting, with a strong emphasis on Rockwell Automation products.
Preferred Skills:
- Experience with specific Rockwell control systems and software, as well as networking and communication protocols.
- Experience in a specific industry, such as manufacturing or automotive.
- Hands-on mechanical, fabrication, panel building, and design experience.
- Familiarity with Cognex and Keyence vision systems.
- Experience in robotic-assisted manufacturing cells and robot integration projects.
- Familiarity with Fanuc robots, controls, and integrations.
- SQL programming and database management experience is a plus.