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Controls Engineer - Rockwell Software Expert

Ideal Industries
Sycamore, IL Full Time
POSTED ON 3/29/2025
AVAILABLE BEFORE 4/28/2025

Job Summary:

We are seeking a skilled Controls Engineer with expertise in Rockwell Automation products. The ideal candidate will have hands-on experience in designing, developing, implementing, and troubleshooting control systems. The role requires a deep understanding of control theory, automation, fluid power systems, and process optimization.

Key Responsibilities:

  • Design, develop, and implement control systems using Rockwell Automation products, including Allen-Bradley PLCs and HMIs.
  • Conduct hands-on troubleshooting and maintenance of Rockwell control systems to ensure optimal performance and reliability.
  • Develop and program Rockwell PLCs using RSLogix 500 and 5000/Studio 5000, and configure FactoryTalk View for HMI development.
  • Collaborate with cross-functional teams to integrate Rockwell control systems with other system components.
  • Create and maintain detailed documentation, including schematics, wiring diagrams, and software code.
  • Specify, design, construct, and install electrical panels and associated machine wiring.
  • Specify PLCs, sensors, HMIs, data acquisition, vision systems, robotics, and all applicable control components for automation equipment.
  • Conduct testing, commissioning, and validation of control systems, ensuring compliance with industry standards and Rockwell best practices.
  • Provide technical support and training to production and maintenance personnel on Rockwell systems.
  • Continuously improve control systems and processes through data analysis, system monitoring, and feedback from stakeholders.

Qualifications:

We are looking for a professional with a Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related field. 8 years of relevant experience is required in lieu of a degree. The ideal candidate will have proven experience in control systems design, implementation, and troubleshooting, with a strong emphasis on Rockwell Automation products.

Preferred Skills:

  • Experience with specific Rockwell control systems and software, as well as networking and communication protocols.
  • Experience in a specific industry, such as manufacturing or automotive.
  • Hands-on mechanical, fabrication, panel building, and design experience.
  • Familiarity with Cognex and Keyence vision systems.
  • Experience in robotic-assisted manufacturing cells and robot integration projects.
  • Familiarity with Fanuc robots, controls, and integrations.
  • SQL programming and database management experience is a plus.

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