What are the responsibilities and job description for the Pressure Relief Valve Technician - Level 2 position at John H Carter / ControlWorx?
Essential Duties
- Perform repair receiving write-up process manually and electronically including:
o Read, interpret, and respond accordingly to SDS (Safety Data Sheet) information
o Identify valves and accessories
o Translate valve information from tag to write-up form and include any customer specific requests
o Perform data entry in the electronic valve tracking system (GVT) including status updates and history searches
o Perform visual inspections to identify items that are obviously non-repairable based on criteria such as cycle time and physical characteristics
o Initiate work ticket within the sales order system
o Take digital pictures and electronically transfer into the ERP system network folder
- Safely pretest valves
- Safely disassemble and clean valves and parts per QCP and OEM specifications:
o Mark parts correctly and maintain organization and segregation
o Perform glass bead / steel shot blasting while understanding what can/cannot be blasted
o Perform chemical solvent cleaning
- Perform HF Acid neutralizing
- Evaluate parts and maintain material awareness including:
o Perform inspection of parts and evaluate critical dimension requirements
o Identify and utilize manufacturers’ nomenclature (i.e., literature including IOM, inspection criteria, part numbers, and model numbers)
o Identify materials using approved PMI method, alloy analyzer, material markings, material standards, etc. including report completion
o Complete travelers including date, sign-off, status, etc.
o Requisition parts and process from inventory once approved
o Understand alloy inspection requirements, NDE, use of heat, etc., based on OEM/customer, Codes & Standards, etc.
- Safely assemble valves from repair order instructions, customer test-report/specification sheets, GCS procedures, QSM/QCP manuals, and OEM IOM manuals; this includes performing the lapping process as applicable.
- Safely test valves according to applicable Code test requirements while applying and utilizing manufacturer’s manuals using compressed air, water, steam and nitrogen.
- Tag, seal, and prepare products for shipping while maintaining pride in workmanship including priming and painting products while adhering to all safety rules including proper clean-up and paint waste disposal. Palletizing and protecting tags, flanges, and threaded areas during the painting process are important.
- Safely perform preventative maintenance on vehicles, equipment, and tools such as trucks, compressors, teardown equipment, paint guns/equipment, test stands, pneumatic tools such as grinders/impacts, and forklift including accurate and timely completion of required documentation and reporting.
- Understands and ensures that the JHC TCC (Total Customer Commitment) standards are upheld at all times
- Actively and enthusiastically supports JHC colleagues at all times
- Builds and cultivates solid relationships – internally and externally
- Travels when required and applicable
- Regular and predictable attendance is essential for this position.
- This job is demanding in terms of knowledge skills, commitment, and all other job-related Urgency and pressure for prompt, accurate results are routine. Multi-tasking and the ability to handle and manage interruptions is expected.
- Regular and predictable attendance is essential for this position.
The above list of duties and responsibilities does not constitute the entire list and the list can be changed, when necessary, at the discretion of management when business needs, customer demands, and other industry or job- related circumstances arise.
Education and/or Work Experience
- High School or Equivalent
- Technical/Trade School preferred
- A minimum or 5 years in the valve repair industry preferred
- TWIC, OSHA Safety, Security Passport
- Valid State issued driver’s license
Supervisory Responsibilities
- No
- Yes, please list direct report’s titles
Travel
- As needed throughout Gulf Coast region
Competencies
Ethics and Values
Integrity
Customer Service
Strong Mechanical Aptitude
Demonstrated ability to read, write and verbalize in a professional, organized manner
Moderate computer skills
Self-Starter and Self-Directed
This position has three levels within the job. Progression through each level depends on specific knowledge, skills, and abilities. Evaluations are conducted and employees are assessed on growth and major competencies. Level requirements can be found on the company’s intranet.
Experience
Required- 5 years' experience in an Industrial Valve shop
Education
Required- High School or better
- Technical/Other Training or better
- Community College/Vo-Tech or better
Behaviors
Required- Team Player: Works well as a member of a group
- Detail Oriented: Capable of carrying out a given task with all details necessary to get the task done well
- Dedicated: Devoted to a task or purpose with loyalty or integrity
Motivations
Required- Self-Starter: Inspired to perform without outside help
- Goal Completion: Inspired to perform well by the completion of tasks