Demo

Controls Engineer

KYYBA
Columbus, IN Full Time
POSTED ON 4/16/2025
AVAILABLE BEFORE 5/15/2025

Job Description

Job Description

Top 3 to 5 ‘Must Have’ skills and experiences :

1. Industrial Automation & Control Systems Experience :

  • Identification of machine controllers, architecture, programming and configuring control systems and integration of Robots, Cobots, IMR’s and AGV with IIoT platform.

2. In-depth knowledge of IIoT Communication Protocols and Standards :

3. Networking & IT Skills :

4. IIoT Platform & Solutions expertise (I4.0)

5. Troubleshooting & Problem Solving

Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems & Ability to perform root cause analysis for network or connectivity failures.

Education : Bachelor’s degree in electrical / electronic engineering, control systems engineering, automation or instrumentation, mechatronics, computer science, or a related field.

Experience : Minimum of 5-6 years of experience in industrial automation, IIoT systems, PLC programming, and IoT integrations.

Required Skill Sets for Control Engineer

1. Industrial Automation & Control Systems :

  • Identification of machine controllers (Allen Bradley, Rockwell, Beckhoff, Rexroth) and options to select the protocols and compatible OT hardware (Network translator, Gateways, Aggregators, Extension cards) for integrating IIoT applications.
  • Understanding of controls architecture and ISA- 95 architecture.
  • Able to document the AS-IS Process and TO- BE for controls implementation.
  • Strong skills in creating technical documentation, including system designs, integration plans, and user manuals for IIoT systems.
  • Expertise in programming and configuring multiple control systems like Siemens PLCs (TIA Portal), Allen-Bradley PLCs, Mazak CNC controllers, and Fanuc controllers.
  • Experience with integrations of machine controllers to IIOT systems and different levels of the automation stack
  • Ability to manage IIoT projects from planning through implementation, ensuring milestones and timelines are met.
  • Knowledge of integration of tightening tools controllers like Atlas Copco, DC tools, Desouter etc. with IIoT platform.
  • Knowledge of integration of Robots, Cobots, IMR’s and AGV with IIoT platform.
  • 2. IIoT Communication Protocols and Standards :

  • In-depth knowledge of industrial communication standards and protocols such as OPC UA / DA, MQTT, REST API, Ethernet / IP, Profinet, Profibus. Awareness of Device NET, Modbus TCP / IP.
  • Proficiency in configuring and troubleshooting OPC Servers like Kepware for data exchange between machines and IIoT platforms.
  • 3. Networking & IT Skills :

  • Strong knowledge of industrial networking protocols such as Ethernet / IP, and fieldbus.
  • Knowledge of IP configuration, routing, VLANs, and network security practices to ensure secure IIoT systems.
  • 4. IIoT Platform :

  • Expertise in Industry 4.0 (e.g., IIOT solutions, data analytics) and experience driving digital transformation programs.
  • In Depth knowledge and experience with multiple levels of the automation stack
  • Knowledge on data analytics platforms like Power BI, AI and ML technologies.
  • 5. Troubleshooting & Problem Solving :

  • Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems.
  • Ability to perform root cause analysis for network or connectivity failures.
  • Collaborate with CFT team for trouble shooting the IIoT deployment problems.
  • Academic Qualifications :

    Education : Bachelor’s degree in electrical / electronic engineering, control systems engineering, automation or instrumentation, mechatronics, computer science, or a related field.

    Experience : Minimum of 5-6 years of experience in industrial automation, IIoT systems, PLC programming, and IoT integrations.

  • Expertise in data governance principles, data management, and regulatory compliance including knowledge of data governance frameworks and industry standards for data management.
  • Experience in cross-functional roles and stakeholders management.
  • Experience driving change management in large scale organizations.
  • Company Description

    About Kyyba :

    Founded in 1998 and headquartered in Farmington Hills, MI, Kyyba has a global presence delivering high-quality resources and top-notch recruiting services, enabling businesses to effectively respond to organizational changes and technological advances.

    At Kyyba, the overall well-being of our employees and their families is important to us. We are proud of our work culture which embodies our core values; incorporating value, passion, excellence, empowerment, and happiness, creates a vibrant and productive atmosphere. We empower our employees with the resources, incentives, and flexibility that they need to support a healthy, balanced, and fulfilling career by providing many valuable benefits and a balanced compensation structure combined with career development.

    Company Description

    About Kyyba : Founded in 1998 and headquartered in Farmington Hills, MI, Kyyba has a global presence delivering high-quality resources and top-notch recruiting services, enabling businesses to effectively respond to organizational changes and technological advances. At Kyyba, the overall well-being of our employees and their families is important to us. We are proud of our work culture which embodies our core values; incorporating value, passion, excellence, empowerment, and happiness, creates a vibrant and productive atmosphere. We empower our employees with the resources, incentives, and flexibility that they need to support a healthy, balanced, and fulfilling career by providing many valuable benefits and a balanced compensation structure combined with career development.

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