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Sr. Manufacturing / Process Engineer - Catheter

LCI-Lawinger Consulting
Minneapolis, MN Full Time
POSTED ON 2/9/2025
AVAILABLE BEFORE 5/7/2025

Job Description

Job Description

Job Title : Senior Manufacturing / Process Engineer – Catheter Manufacturing

Location :  Fridley, MN

Employment type : Contract

Position Overview :

We are seeking a highly skilled and experienced Senior Manufacturing / Process Engineer with a strong background in catheter manufacturing. The ideal candidate will have 5-7 years of hands-on experience in the medical device industry, specifically with catheter production, and will be responsible for developing, optimizing, and scaling manufacturing processes to ensure product quality, efficiency, and cost-effectiveness. As a Senior Engineer, you will play a pivotal role in process improvements, troubleshooting, and ensuring compliance with regulatory requirements.

Key Responsibilities :

  • Process Development & Optimization : Lead efforts to develop and improve catheter manufacturing processes, focusing on efficiency, cost reduction, and quality.
  • Troubleshooting & Problem-Solving : Provide technical expertise in identifying and resolving manufacturing issues, including process deviations, material defects, and equipment failures.
  • Cross-Functional Collaboration : Work closely with R&D, Quality, Supply Chain, and Operations teams to ensure smooth product transitions from prototype to mass production.
  • Process Validation : Conduct and oversee process validation activities, including IQ / OQ / PQ, ensuring processes meet all regulatory and quality standards.
  • Documentation & Reporting : Create and maintain detailed documentation for all processes, including SOPs, work instructions, and process flow diagrams. Ensure compliance with all internal and external regulatory requirements.
  • Continuous Improvement : Drive continuous improvement initiatives using Lean, Six Sigma, and other industry best practices to optimize manufacturing processes and reduce waste.
  • Training & Mentorship : Provide technical training and mentorship to junior engineers and manufacturing personnel, promoting best practices in catheter manufacturing.
  • Equipment Selection & Maintenance : Assist in the selection, installation, and commissioning of new manufacturing equipment and technology, and ensure proper maintenance and calibration.
  • Compliance : Ensure all processes comply with FDA, ISO, and other regulatory standards specific to catheter manufacturing.

Qualifications & Requirements :

  • Education : Bachelor’s degree in Mechanical Engineering, Biomedical Engineering, Industrial Engineering, or related field.
  • Experience : 5-15 years of experience in a manufacturing or process engineering role, with a strong focus on catheter or medical device manufacturing.
  • Technical Skills :
  • In-depth knowledge of catheter manufacturing techniques, such as extrusion, molding, and balloon catheter assembly.

  • Experience with process control, statistical process control (SPC), and design of experiments (DOE).
  • Familiarity with medical device regulations, including FDA QSR, ISO 13485, and other applicable standards.
  • Proficiency in CAD software (SolidWorks, AutoCAD) and process simulation tools.
  • Soft Skills :
  • Strong problem-solving abilities and analytical thinking.

  • Excellent communication and interpersonal skills to collaborate with cross-functional teams.
  • Ability to manage multiple projects simultaneously and meet deadlines.
  • Certifications : Six Sigma, Lean Manufacturing, or other relevant certifications are a plus.
  • Preferred Qualifications :

  • Experience in catheter design or development in addition to manufacturing.
  • Knowledge of automation and robotics in medical device manufacturing.
  • Familiarity with cleanroom environments and sterile processing standards.
  • Benefits :

  • Competitive salary and benefits package ($40-60 / hr.)
  • Health, dental, and vision insurance
  • Paid time off
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