Demo

Thermal Engineer Intern

Lensa
Menomonee Falls, WI Intern
POSTED ON 4/1/2025
AVAILABLE BEFORE 4/30/2025
Lensa is the leading career site for job seekers at every stage of their career. Our client, Eaton, is seeking professionals in Menomonee Falls, WI. Apply via Lensa today!

Eaton’s CTO Corporate Technology Office division is currently seeking a Thermal Engineer Intern.

The hourly rate for this position is $34.62 per hour.

Please note the salary information shown above is a general guideline only. Salaries are based upon candidate skills, experience, and qualifications, as well as market and business considerations.

What You’ll Do

Job Summary

Eaton’s Research Labs (ERL) has an exciting Engineering Intern position in the Power Electronics group to support research and technology development in emerging technology programs. In this role, the individual will be responsible for researching and developing advanced potting materials/mixtures for power conversion applications. Materials specialization in potting materials, fillers, nanoparticles/microparticles for thermal dissipation and dielectric applications is a plus. The individual is expected to have a broad working knowledge in power conversion topics such as AC-DC, DC-DC conversion, Semiconductors, Magnetics and Power Electronics Integration/Packaging. You will work cross functionally across other materials teams, mechanical and electrical engineer within ERL and other Business Units to brainstorm and develop compelling ideas and technologies on material formulation and processing to support thermal management and electrical insulation for MV power conversion system packaging and cooling design. The individual is also expected to contribute to technical presentations, journal articles, white papers as well as IP generation within this role. This position is in Menomonee Falls, Wisconsin.

Job Responsibilities

  • As a technical intern, work with electrical and mechanical engineers on the power conversion system designs, support emerging power conversion & power system solutions based on breakthrough cooling technologies for industrial, automotive, truck, and aerospace power conversion applications.
  • Participate in technology projects by supporting teams (local and remote resources) and working with external technology resources (Business Units, Universities and Customers).
  • Ability to identify, analyze, develop and validate advanced materials in the field of cooling of Power Conversion and Power Electronics is necessary. Communicate complicated technologies in a clear and concise way to a variety of different audiences. A good blend of technical knowledge and is required to be successful in this position.
  • Collaborate with multi-disciplinary and multi-cultural globally distributed teams, support specific task within the scope of work and provide updates to project manager.
  • Support project plans and deliver results on budget and schedule.
  • Support projects with partners from national labs, universities, and other research institutes.

Qualifications

Education level required

  • Graduate student (prefer PhD student) in Mechanical Engineering or Materials Science and Engineering
  • Minimum cumulative 3.0 GPA or higher

Years And Area Of Experience Required

  • 1 year of experience

Technical knowledge

  • Materials of Science degree in materials engineering or related discipline
  • Demonstrable knowledge in parts, materials and process selection, manufacturing support, and qualification of electronic thermal and electrical insualtion materials
  • Fundamentals in thermal, heat transfer, fluid dynamics, electrical insulation applicable to power electronics, electromagnetics, power conversion, including creating specifications, designing technical solution concepts, and building and testing prototypes to validate models/hypotheses and documenting results.
  • Mechanical, thermal, and environmental reliability testing of electronic systems and components
  • Experience in potting materials, material property measurement, material formulation, processing is a plus
  • Appreciation for the trade-offs necessary to achieve designs that meet performance requirements and cost objective solutions.
  • 3D CAD modeling software knowledge (Creo, Inventor, Soldworks), FEA/CFD knowledge

Skills

  • Good English communication and presentation skills (oral and written)
  • Experience presenting value proposition of new technologies

We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law.

Eaton believes in second chance employment. Qualified applicants with arrest or conviction history will be considered regardless of their arrest or conviction history, consistent with the Los Angeles County Fair Chance Ordinance, the California Fair Chance Act and other local laws.

You do not need to disclose your conviction history or participate in a background check until a conditional job offer is made to you. After making a conditional offer and running a background check, if Eaton is concerned about conviction that is directly related to the job, you will be given the chance to explain the circumstances surrounding the conviction, provide mitigating evidence, or challenge the accuracy of the background report.

To request a disability-related reasonable accommodation to assist you in your job search, application, or interview process, please call us at 1-800-836-6345 to discuss your specific need. Only accommodation requests will be accepted by this phone number.

We know that good benefit programs are important to employees and their families. Eaton provides various Health and Welfare benefits as well as Retirement benefits, and several programs that provide for paid and unpaid time away from work. Click here (https://www.youreatonbenefits.com/candidates) for more detail: Eaton Benefits Overview. Please note that specific programs and options available to an employee may depend on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Salary : $35

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