Staff Engineer-Assembly/ Robotics

LuxWall is focused on the product development, scaling and commercializing of innovative glass products and solutions for the built environment. LuxWall’s transparent insulation technology, Enthermal, provides a step change in energy performance by significantly reducing convective, conductive, and radiative heat gain and heat loss in buildings. Acting as a transparent thermos bottle for buildings, LuxWall has the potential to reduce global carbon emissions by more than 0.5 gigaton per year with mass adoption. Enthermal will forever change the way buildings are designed and constructed for the future sustainability of our plants.

Job Overview

The Staff Engineer will be responsible for developing, implementing, and optimizing manufacturing processes. They work closely with cross-functional teams to ensure the efficient production of high-quality products. Staff Engineer will involve leveraging advanced manufacturing technologies, continuous improvement methodologies, and innovative solutions to drive operational excellence. This position will be actively involved in the design and implementation of future manufacturing facilities and will support the company’s growth goals.

Position Responsibilities

Robotics and Automation:

• Develop and optimize automated systems for clamp on/clamp off processes.
• Integrate automation and robotics into manufacturing processes to enhance productivity and quality.
• Evaluate and select appropriate technologies for manufacturing applications.

Fixture and Equipment Specification:

• Write equipment specifications and RFQs for manufacturing equipment.
• Design and specify fixtures, tools, and equipment required for manufacturing processes.
• Evaluate and select appropriate equipment and technologies for manufacturing.
• Ensure automated manual and assembly systems achieve critical targets, including output per hour, process yield, unscheduled downtime, MTTR, MTBF, the number of required operators, and other critical parameters per manufacturing planning and targets.

Supplier Sourcing:

• Identify and source suppliers for manufacturing equipment, materials, and services.
• Negotiate contracts and agreements with suppliers to ensure cost-effective procurement.
• Collaborate with suppliers to ensure equipment meets specifications and quality standards.
• Maintain strong relationships with suppliers to ensure timely delivery and quality compliance.

Equipment Installation and Commissioning:

• Oversee the installation and commissioning of manufacturing equipment and systems.
• Ensure equipment is installed and operational according to specifications and safety standards.
• Conduct equipment validation and performance testing to ensure optimal operation.
• Complete capability studies for new processes.
• Characterize heating and cooling processes using thermal measurement systems to ensure equipment is performing according to design criteria.
• Together with the operations team, ensure that all technicians are trained on the operation and safety of all equipment.

New Product and Facility Launch:

• Lead the planning and execution of product launches and facility setups.
• Collaborate with cross-functional teams to ensure seamless integration of new products into manufacturing processes.
• Develop and implement project plans, schedules, and budgets for new product and facility launches.
• Conduct feasibility studies and risk assessments for new manufacturing processes.
• Prepare and present technical documentation, reports, and project updates to stakeholders.

Continuous Improvement:

• Identify opportunities for process improvements and cost reductions in manufacturing.
• Implement continuous improvement initiatives to enhance production efficiency and quality.
• Stay updated on industry trends and advancements in manufacturing technologies.

Position Requirements

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering or a related engineering discipline.
• 5 years of demonstrated experience with new equipment design, builds, installation and debugging.
• 5 years of proven experience in manufacturing engineering, with a focus on automation, part positioning, tolerances and GD&T.
• 5 years of experience with design and operation of conveyance systems for substates at high temperatures.
• Deep understanding of manufacturing processes and workflow in a high-volume, highly automated operation
• Experience with data acquisition and analysis from production equipment.
• Strong analytical and troubleshooting abilities.
• Experience writing and editing detailed equipment specifications.
• Strong analytical and troubleshooting abilities
• Ability to travel up to 40% within Michigan is required for this role.
• Excellent communication and collaboration skills to work with cross-functional teams
• Proficient in Microsoft Project.