Senior Manufacturing Engineer

Description

The Senior Manufacturing Engineer will develop, implement, and improve manufacturing processes in a job-shop environment. This role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. The successful candidate will work closely with cross-functional teams to ensure that manufacturing processes are efficient, cost-effective, and meet quality standards. Additionally, the role demands a strong focus on customer satisfaction, ensuring that the company's products meet or exceed customer expectations.

Process Development and Optimization:

• Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.
• Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.
• Generate lean and efficient manufacturing plans for machined assembly processing.

Customer Focus:

• Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.
• Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.
• Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.

Project Management:

• Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.
• Coordinate with design, production, quality, and other departments to ensure successful project execution.

Technical Expertise:

• Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.
• Troubleshoot and resolve technical issues related to machining processes and equipment.

Lean Manufacturing and Continuous Improvement:

• Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.
• Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies

Quality  Assurance:

• Ensure that manufacturing processes comply with quality standards and specifications.
• Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.

Leadership and Mentorship:

• Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.
• Foster a culture of continuous learning and professional development within the team.

Cost  Management:

• Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.
• Prepare cost estimates for new products and process changes and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment 

Safety  and Compliance:

Ensure that all manufacturing processes adhere to safety regulations and company policies.

Requirements

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field. A Master's degree is preferred or equivalent work experience.
• Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.
• Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.
• Manufacturing plan creation and documentation.
• Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).
• Strong project management skills, with the ability to manage multiple projects simultaneously.
• Experience with lean manufacturing, Six Sigma, and other continuous improvement methodologies.
• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
• Proven track record of building and maintaining positive relationships with customers.
• Ability to mentor and train junior engineers and production staff.
• Familiarity with quality standards such as ISO 9001.

Physical Requirements:

• Sit, stand,and  walk throughout the shop
• Lift at least 25 pounds infrequently