What are the responsibilities and job description for the Quality Assurance Manager position at Mackenzie Stuart?
Key Responsibilities:
Quality Assurance & Food Safety Compliance
- Lead and manage compliance with FDA, USDA, HACCP, SQF, FSMA, and GFSI standards for beverage production.
- Own the plant’s food safety and quality programs, ensuring ongoing certification and audit readiness.
- Maintain accurate and organized documentation for regulatory inspections and internal quality audits.
- Oversee product testing protocols (microbiological, chemical, sensory), managing all lab operations and equipment calibration.
- Investigate and resolve quality issues, consumer complaints, and non-conformances with detailed root cause analysis and corrective action plans (CAPAs).
Regulatory Affairs & Risk Management
- Stay current with federal, state, and local food/beverage regulations and ensure the facility remains in full compliance.
- Serve as the primary point of contact during third-party audits and regulatory inspections.
- Develop risk assessments, preventative controls, and traceability procedures per FSMA and HACCP guidelines.
- Lead internal audits, supplier qualification audits, and participate in GFSI certification processes (SQF/BRC/etc.).
Leadership & Team Development
- Supervise, train, and develop the QA/QC team, ensuring competency in food safety procedures, GFSI practices, and inspection techniques.
- Foster a culture of quality, accountability, and continuous improvement across all departments.
- Conduct regular quality and food safety training for plant personnel to reinforce best practices.
Collaboration & Cross-functional Coordination
- Partner with Production, R&D, Maintenance, and Supply Chain to ensure seamless quality integration across departments.
- Support new product launches by validating labeling, ingredient specifications, and regulatory compliance.
- Coordinate with sanitation and maintenance teams to ensure compliance with environmental and hygiene standards.
Data Analysis & Continuous Improvement
- Analyze quality data trends and metrics to identify areas of improvement in product consistency and process efficiency.
- Utilize Lean, Six Sigma, or similar methodologies to drive process improvements and reduce waste.
- Monitor and optimize quality KPIs such as product defects, audit scores, and complaint rates.
Required Qualifications -
Education & Experience:
- Bachelor’s degree in Food Science, Microbiology, Chemistry, or a related scientific field (Master’s degree preferred).
- 5–8 years of progressive experience in quality assurance within beverage or food manufacturing.
- Strong working knowledge of FDA, FSMA, HACCP, GFSI, SQF/BRC, and related quality and food safety regulations.
Technical & Professional Skills:
- Demonstrated success leading quality teams in a regulated manufacturing environment.
- Proficient in internal auditing, root cause analysis, and risk mitigation strategies.
- Experience with laboratory equipment, test methods, and microbiological standards.
- Strong data analysis skills with attention to detail and accuracy.
- Proficiency in Microsoft Office, QA management software (e.g., SafetyChain, Intelex), and ERP systems.
Preferred Qualifications:
- Certified SQF Practitioner or PCQI (Preventive Controls Qualified Individual).
- HACCP Certification and Internal Auditor Certification.
- Lean Six Sigma Green Belt or Black Belt certification.
- Experience with beverage-specific processes such as pasteurization, carbonation, and aseptic filling.
- Bilingual (Spanish/English) is a plus.
Work Environment & Physical Requirements:
- Fast-paced beverage production facility with exposure to chemicals, moving equipment, and varying temperatures.
- Frequent walking, standing, and working in lab and production floor environments.
- Must be able to lift 25-50 lbs and use lab tools and sanitation equipment as needed.
- Ability to work flexible hours, including early mornings or evenings during audits, inspections, or production scale-ups.
Compensation & Benefits:
- Competitive salary based on experience and qualifications.
- Annual performance bonus.
- Full benefits package including Medical, Dental, Vision, 401(k), and Life Insurance.
- Paid Time Off (PTO), Holidays, and career development support.