Demo

Process Engineer Lead - Die Cast

Mercury Marine
Fond du Lac, WI Full Time
POSTED ON 4/19/2025
AVAILABLE BEFORE 5/17/2025
Are you ready for what’s next?

Come explore opportunities within Brunswick, a global marine leader committed to challenging conventions and innovating next-generation technologies that transform experiences on the water and beyond. Brunswick believes “Next Never Rests™,” and we offer a variety of exciting careers and growth opportunities within united teams defining the future of marine recreation.

Innovation is the heart of Brunswick. See how your contributions will help transform vision into reality:

Position Overview

A Die Cast Process Engineer Lead is a critical engineering leader in Mercury’s aluminum foundry (Plant 17) with direct responsibility for the die casting process, equipment selection and troubleshooting, process control analytics, and provide supervisory leadership of the Process Technicians.

At Brunswick, we have passion for our work and a distinct ability to deliver.

Essential Functions

  • Team player that will work and communicate across multiple departments and shifts within the plant
  • Supervisory leadership for salaried Process Technicians which work across all three shifts (6 employees total, 2 on each shift)
  • Troubleshooting responsibilities for die casting machines and the entire die casting process
  • Engagement in specifying and selecting new die casting machines and process equipment associated with the die casting process (spray, ladle, extraction, thermal, etc)
  • Collaborate with engineering to develop and optimize processes for new parts and tools launched into production
  • Lead process control efforts and process optimization to identify and define process parameters while minimizing adjustments made once approved.
  • Establish if a die casting quality issue is due to tooling, setup, and/or machine problems using available test equipment and deductive reasoning
  • Provide feedback and improvement ideas to tooling, simulation, and product design groups.
  • Works with quality department on findings of X-Ray and dimensional results to reduce and eliminate quality concerns.
  • Provide guidance to maintenance personal on unusual machine problems effecting the die casting process.
  • Introduces and refines new die casting methods and procedures to keep Mercury at the leading edge of die cast technology
  • Completes data analysis to ensure process control
  • Responsibility for creating and maintaining proper process documentation
  • Communicates and interfaces with engineering to ensure long-term improvements and root cause corrective actions are completed.

Diversity of thought and experiences is fundamental when imagining the unimaginable. Certain skillsets/experiences are necessary; however, others can be developed along the way.

Required Qualifications

  • Desire to be “hands on” at the shop-floor level within a foundry environment
  • Ability to produce results independently and within groups/teams
  • Knowledge of high pressure die casting and finishing operations
  • Great communication and interpersonal skills with a proven record to effectively participate in a cross-functional team
  • Successful project management and time management skills
  • Ability to excel in an extremely dynamic and constantly changing manufacturing environment
  • Leadership and supervisory experience for technical trade positions
  • Willingness to apply computer technology to track and improve the die casting process
  • Working knowledge of hydraulics and robotics

Preferred Skills And Experience

  • Preferred: Bachelor's Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field
  • Will consider 15 years of direct die casting experience in similar role without a formal engineering degree
  • Ideally, 5 years in a die casting foundry
  • Proficiency in MS office software including Teams, Excel, and Planner
  • Ideally, experience with data analytics and reporting tools like SQL and Power BI
  • Ideally, experience with ABB robots (setting points, adjusting programs, etc)
  • Team player who thrives in a foundry environment
  • Understanding of CMM and other dimensional reporting
  • Understanding of machining processes on castings
  • Ability to read, review, and analyze process data to help troubleshoot processes

The anticipated pay range for this position is 84,500 – 136,100 annually. The actual base pay offered will vary depending on multiple factors including job- related knowledge/skills, relevant experience, business needs, and geographic location. In addition to base pay, this position is eligible for an annual discretionary bonus.

At Brunswick, it is not typical for an individual to be hired at or near the top end of the salary range for their role. Compensation decisions are dependent upon the specifics of the candidate’s qualifications and the business context.

This position is eligible to participate in Brunswick's comprehensive and high-quality benefits offerings, including medical, dental, vision, paid vacation, 401k (up to 4% match), Health Savings Account (with company contribution), well-being program, product purchase discounts and much more. Details about our benefits can be found here.

Why Brunswick

Whatever tomorrow brings, we’ll be at the leading edge. As the clear leader in the marine industry, we're committed to our values and supporting our exceptional people. We offer valuable benefits including a competitive 401(k) plan with company match, health benefits, paid time off, a robust Wellness Program, and much more.

About Mercury

Mercury Marine is a world leading manufacturer of marine propulsion systems. A $2.6 billion division of Brunswick Corporation (NYSE: BC), Mercury designs, manufactures and distributes engines, services and parts for recreational, commercial and government marine applications, empowering boaters with products that are easy to use, extremely reliable and backed by the most dedicated customer support in the world with 10,000 service points globally. Mercury’s industry-leading brand portfolio includes Mercury outboard engines; Mercury MerCruiser sterndrive and inboard packages; Mercury global parts and accessories including propellers, and SmartCraft electronics; Power Products Integrated Solutions; MotorGuide trolling motors; Attwood, Garelick and Whale marine parts; Land ’N’ Sea, BLA, Payne’s Marine, Kellogg Marine & Lankhorst Taselaar marine parts distribution; and Mercury and Quicksilver parts and oils. More information is available at mercurymarine.com.

Next is Now!

We value growth and development, recognizing that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying.

Brunswick is an Equal Opportunity Employer and considers all qualified applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, protected veteran status or any other characteristic protected by federal, state, or local law. Diversity of experience and skills combined with passion is key to innovation and inspiration and we encourage individuals from all backgrounds to apply. If you require accommodation during the application or interview process, please contact hrsharedservices@brunswick.com for support.

For more information about EEO laws, - click here

Brunswick and Workday Privacy Policies

Brunswick does not accept applications, inquiries or solicitations from unapproved staffing agencies or vendors. For help, please contact our support team at: hrsharedservices@brunswick.com or 866-278-6942.

All job offers will come to you via the candidate portal you create when applying through a posted position through https:///www.brunswick.com/careers. If you are ever unsure about what is being required of you during the application process or its source, please contact HR Shared Services at 866-278-6942 or HRSharedServices@brunswick.com.

#Brunswick Corporation - Mercury Marine

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