Senior Quality Engineer - Aerospace - Chelmsford, MA

The Senior Quality Engineer, Aerospace Manufacturing, will lead quality initiatives by analyzing internal data to implement and sustain process improvements that drive efficiency and compliance. This role collaborates across Engineering, Production, Purchasing, and other departments to ensure quality requirements are integrated into all aspects of operations at our Chelmsford, MA facility.

Client Details

My client is a specialized manufacturing company with decades of expertise in advanced metal forming solutions for the aerospace, defense, and energy industries. With a strong foundation in precision engineering, the company utilizes state-of-the-art CNC spin forming, shear forming, machining, and fabrication capabilities to produce complex components for some of the most demanding applications.

Operating within a highly regulated environment, my client maintains rigorous quality standards, holding certifications such as AS9100, ISO 9001, and NADCAP. Their expertise supports critical programs, including space launch vehicles, military systems, and large-scale energy applications. With a vertically integrated approach, they provide end-to-end solutions, from raw material processing to final machining and heat treatment.

The company continues to grow alongside the expanding aerospace and defense sectors, leveraging its advanced manufacturing capabilities to push the boundaries of innovation. Engineers working here contribute directly to mission-critical projects, including space exploration initiatives that will help shape the future of aerospace technology.

Description

The Senior Quality Engineer, Aerospace Manufacturing, will:

• Develop and implement quality documentation, including procedures, work instructions, and training materials.
• Interpret complex drawings, specifications, and requirements to support product and process implementation.
• Monitor quality trends, analyze performance data, and report findings to leadership.
• Collaborate with the Quality and Operations teams to develop and implement process controls and improvements.
• Perform root cause and corrective action (RCCA) using structured problem-solving methodologies (PDCA, DMAIC).
• Investigate and resolve customer, product, and supplier quality complaints.
• Train inspectors and quality technicians in inspection methods and quality standards.
• Interface with customers and suppliers to address quality concerns and ensure compliance.
• Support the execution of PFMEAs, control plans, and process flowcharts in cross-functional teams.
• Determine appropriate inspection methods and tools in collaboration with Engineering and Quality teams.
• Manage non-conformances (NCRs), CAPAs, and Material Review Board (MRB) activities.
• Utilize quality management and inspection software (IMSXpress, Discus FAI, ProLink SPC) and support risk mitigation initiatives.
• Onsite at our Chelmsford, MA facility

Profile

APPLY TODAY FOR REVIEWAL OF YOUR RESUME WITHIN 48 BUSINESS HOURS!

• U.S. Citizen (non-dual) required due to security regulations.
• Degree preferred (strongly encouraged) in Engineering or related field.
• 10 years of experience in Quality Engineering (will consider 5 with strong background).
• Expertise in CAPA management and AS9100 compliance (medical device experience is a plus).
• Hands-on, shop floor-oriented approach-must be comfortable working directly with production.
• Experience with tight tolerance manufacturing and high-tech, precision devices.
• Strong ability to interpret and enforce quality processes to ensure customer requirements are met.
• Proven ability to lead and mentor quality teams (works alongside QM, QE, and Techs).
• Skilled in root cause analysis and problem-solving for complex manufacturing issues.
• Familiarity with regulatory and customer requirements for aerospace, defense, or medical industries.
• Comfortable working in a structured, process-driven environment with strict adherence to quality systems.
• Ability to collaborate cross-functionally to drive continuous improvement and compliance.
• Local to Chelmsford, MA

Job Offer

• Comprehensive health coverage including medical, dental, and vision insurance, along with HSA and FSA options
• Life, supplemental life, critical illness, accident, disability, and AD&D insurance
• Pension plan, 401(k) with company match, and an employee stock purchase plan
• Paid time off including vacation, holidays, sick leave, bereavement, maternity, military, and family medical leave
• Employee Assistance Program (EAP), tuition assistance, and professional development opportunities
• Children's scholarship program and charitable donation matching program

MPI does not discriminate on the basis of race, color, religion, sex, sexual orientation, gender identity or expression, national origin, age, disability, veteran status, marital status, or based on an individual's status in any group or class protected by applicable federal, state or local law. MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.

Salary : $100,000 - $128,000