What are the responsibilities and job description for the Maintenance Manager position at Motherson Group?
Motherson DRSC Modules USA Inc. is part of the Motherson Group. Our company was established in 2013. The Kentucky plant has over 460 skilled and energetic employees. We manufacture high-end, innovative interior polymer-based components, modules, and systems with integrated electronics, such as ventilation systems, smart surfaces, and lighting modules. As a supplier and development partner, we manufacture for renowned automobile producers such as AUDI, BMW, Mercedes, Volkswagen, Subaru, and Volvo.
Responsibilities
- Manage and lead the maintenance team, including hiring, training, scheduling, and performance evaluations.
- Develop and implement maintenance policies and procedures.
- Ensure compliance with safety regulations and promote a culture of safety within the team.
- Develop and manage preventive maintenance programs for all equipment, especially injection molding machines.
- Troubleshoot and resolve mechanical, electrical, and hydraulic issues.
- Coordinate and supervise repairs and installations of new equipment.
- Prepare and manage the maintenance budget, including parts, labor, and contractor costs.
- Track maintenance expenditures and identify cost-saving opportunities.
- Maintain inventory of spare parts and supplies.
- Ensure timely procurement of parts and materials needed for maintenance activities
- Identify opportunities for improving equipment reliability and efficiency.
- Implement lean manufacturing principles and other continuous improvement initiatives.
- Maintain accurate records of maintenance activities, equipment status, and downtime incidents.
- Prepare and present regular reports on maintenance performance and metrics.
Qualifications
- Bachelor’s degree in Engineering, Industrial Maintenance, or a related field.
- Minimum of 5-7 years of maintenance experience in a manufacturing environment, with at least 3 years in a managerial role.
- Extensive experience with injection molding machines and related equipment.
- Proficiency in troubleshooting and repairing mechanical, electrical, hydraulic, and pneumatic systems.
- Familiarity with PLCs (Programmable Logic Controllers) and automated control systems.
- Knowledge of lean manufacturing principles and practices.
- Strong leadership and team management skills.
- Excellent problem-solving and decision-making abilities.
- Effective communication and interpersonal skills.
- Certified Maintenance and Reliability Professional (CMRP) or similar certification is a plus.
