What are the responsibilities and job description for the Maintenance Manager position at National Wire LLC?
Maintenance Manager
Location: Conroe
Department: Maintenance
Reports to: COO
About Us
National Wire LLC is a leading manufacturer of wire products for reinforcement. We are seeking a driven and experienced maintenance manager to lead and develop our maintenance department. This role is critical in building and executing a proactive maintenance strategy to improve equipment reliability, optimize productivity, and ensure a safe work environment.
Position Overview
The maintenance manager will be responsible for developing, implementing, and overseeing the maintenance program, ensuring that all equipment, systems, and facilities operate at peak efficiency. The ideal candidate has progressed through hands-on maintenance work to leadership and possesses the ability to build systems, execute strategic plans, and drive continuous improvement in a fast-paced manufacturing environment. A key focus will be the implementation of autonomous maintenance to empower operators in maintaining equipment reliability and performance.
Key Responsibilities
Maintenance strategy and execution
• Develop and implement a comprehensive maintenance program, including preventive and predictive maintenance.
• Establish maintenance systems and processes to enhance efficiency and reduce downtime.
• Lead the implementation of autonomous maintenance by developing operator training programs, standardizing maintenance procedures, and integrating autonomous maintenance into daily operations.
• Analyze maintenance data and KPIs to drive continuous improvement initiatives.
Leadership and team development
• Lead, mentor, and develop the maintenance team, fostering a proactive and results-driven culture.
• Train and empower operators and frontline employees to take ownership of basic maintenance tasks under the autonomous maintenance framework.
• Ensure proper training and development of maintenance personnel to enhance skill levels.
• Set clear expectations and hold the team accountable for performance, safety, and operational goals.
Operational efficiency and reliability
• Ensure the maintenance department supports production goals by minimizing downtime and optimizing equipment performance.
• Work closely with production, engineering, and quality teams to drive cross-functional improvements.
• Implement root cause analysis, reliability-centered maintenance practices, and autonomous maintenance methodologies.
Compliance and safety
• Ensure compliance with all safety regulations, environmental policies, and industry best practices.
• Develop and enforce safety programs related to maintenance activities.
Budgeting and resource management
• Develop and manage the maintenance budget, controlling costs while ensuring high-quality maintenance standards.
• Optimize spare parts inventory and procurement processes to balance cost and availability.
Qualifications and experience
• Proven progression in maintenance, from hands-on experience to leadership.
• Five or more years of experience in maintenance management within a manufacturing or industrial setting.
• Bachelor’s degree in mechanical engineering, industrial engineering, electrical engineering, or a related technical field is preferred. Equivalent work experience with industry certifications may also be considered.
• Strong knowledge of autonomous maintenance, total productive maintenance, and CMMS systems.
• Industry certifications such as Certified Maintenance & Reliability Professional (CMRP) or Certified Industrial Maintenance Manager (CIMM) are a plus.
• Demonstrated ability to develop, implement, and sustain maintenance programs.
• Excellent leadership, problem-solving, and project management skills.
• Strong communication and ability to collaborate across departments.
• Bilingual in Spanish required.
