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Production-Manufacturing Engineering Leader

Novares
Walworth, WI Full Time
POSTED ON 2/24/2025
AVAILABLE BEFORE 5/25/2025

Description :

As part of the Novares team, you will oversee the manufacturing automation process at multiple sites for the Business Unit (AMEC, American Engine Components). The BU has 6 manufacturing plants (4 in Wisconsin and 2 in Mexico).

Responsibilities Include :

  • Work with manufacturing and engineering teams to determine the requirements of the machine and develop specifications for machine functions, user interface, and quality control for high reliability.
  • Key contributor in development and implementation of a long-term wide-ranging Operations Improvement plan including the development of an automation strategy for multiple manufacturing plants.
  • Builds and delivers the roadmap for the development and growth of new and existing automation processes.
  • Work closely with manufacturing to monitor and improve efficiency and output.
  • Proficient in designing electrical control systems using AutoCAD / Solid works electric, pneumatic diagrams, enclosure / panel layouts, power, logic, and safety circuits.
  • Design and engineer various industrial process control systems that integrate new and existing hardware and software.
  • Design automated assembly line equipment and programming.
  • Design automated test fixtures and maintenance.
  • Program PLC based systems across multiple platforms.
  • Developing the machine code in PLC or DCS systems as well as Human Machine Interface (HMI), software so that equipment functions as specified.
  • Develop new software and hardware designs to meet machine requirements.
  • Advance programming experience with AB / Rockwell software using compact / control Logix platform PLCS using studio designer 5000 / RSLOGIX 500, Beckhoff controls programming with TWINCAT 2 & 3 and familiar with SIEMENS C / C# / python / visual studio / SQL database programming
  • Designing industrial HMI / OIT Panels with panel view plus OI panels using factory talk view studio (SE and ME) windows CE, basic networking, experience with Wonderware, indusoft, and 3rd party HMI programs.
  • Integrating many different types of hardware devices and I / O systems (sensors, actuators, pneumatics, servos / motion controls, robotics, lasers, printers, scanners, and many other types of devices).
  • Machine vision systems.
  • Assist with technical writing of scope of work, operating and user guides
  • Research components and technology available from suppliers, determine ways to increase reliability of controls and reduce costs.
  • Train and mentor peer group on automation concepts and skills.

CANDIDATE BACKGROUND :

  • Bachelor's in Automation or Electrical Engineering, or equivalent discipline
  • Ability to communicate effectively with cross-functional areas
  • Strategic thinking, problem-solving, and analytical skills
  • Strong knowledge of product / process flow and design for high-volume manufacturing including robotic automation.
  • Ability to work in a fast-paced dynamic environment.
  • Job Type : Full-time

    Benefits :
  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Life insurance
  • Paid time off
  • Vision insurance
  • Work Location : In person

    Finality

    Level 1 : Analyze and Optimize existing processes with improved performance Security / Quality / Cost / Time / Environment, and train productivity players.

    Level 2 : Integrate and start new processes within the plant in compliance with technical and economic objectives, as part of the Launch Leader missions in the SMART DEV.

    Main Missions

    Level 1

    1 -Train relevant personnel in processes and ensure the deployment and capitalisation of technical skills at the site

  • Train and support relevant personnel in work methodologies, operating processes and tools
  • Make the necessary decisions to optimise results, in line with initial data
  • 2 - Ensure the productivity of existing processes / products

  • Manage the technical database
  • Define and Write the procedures for new means and processes.
  • Define the production line Layouts. Create and validate the Time Sequences.
  • Help to develop the process during the project phase, 'in production' and optimise it
  • Provide technical input for processes and workstations to make technical improvements
  • Schedule and maintain or organise the maintenance of tooling, assembly machines and the product
  • Make production equipment reliable to improve the quality, safety, etc. of existing means
  • Propose innovative technical solutions concerning manufacturing processes in order to reach productivity, quality improvement and safety objectives and to reduce running time
  • Cost, carry out and validate the 'in production' modifications for the plant processes
  • Negotiate with any external service providers
  • Validate the implementation in the field of inspection means
  • Define and validate the Work In Process (Forklifts, suspended or other, etc.)
  • Define and validate the substitution packaging
  • Optimise existing packaging
  • Ensure compliance with workstation ergonomics rules
  • Troubleshoot to solve quality problems
  • Technically solve problems to eliminate 'quality obstacles'
  • Use time analysis and SMED to optimise processes.
  • Apply the Production standards.
  • Level 2 3 -Coordinate the integration of new products / processes on the site for which he is assigned. - Help to define the necessary Plant means and coordinate their implementation to acquire the necessary skills locally

  • Attend Project meetings and assist with the FMECA Process with the project group.
  • Is able to lead a Process and / or means FMECA working group.
  • Support / participate in the definition of CS process during the PFMEA
  • Participate in and validate the writing of the Specifications for the Specific means on the site.
  • Produce the Specification Capacity means.
  • Launch calls for tender and consultations for Capacity and Plant means
  • Monitor suppliers
  • Receive and validate the acceptance and the development of new resources.
  • Initialise the creation of CAM technical data (Parts, Parts lists, Instruction sheets)
  • Create process adjustment sheets (parameters) and associated documents
  • Carry out the programming required to operate specific equipment
  • Carry out CCV / VSM for new projects
  • Conduct flow and layout studies.
  • Conduct station and time studies (time usage rules) and draw up documentation in compliance with quality requirements
  • Compile the manufacturing file : procedure, operation sequence diagram, man-machine activity chart, instruction sheets, lists, manufacturing charts
  • Start the production of new products. Run rate ...
  • Detect incidents and implement adapted action plans to solve problems.
  • Purpose

    Level 1 : Analyze and Optimize existing processes with improved performance Security / Quality / Cost / Time / Environment, and train productivity players

    Level 2 : Integrate and start new processes within the plant in compliance with technical and economic objectives

    Essential job functions

    Abilities

  • Strong work experience in machine qualification including calibration, correlation, capability, repeatability and reproducibility
  • Able to communicate effectively in a worldwide environment
  • Work Location : In person

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