Demo

Senior Mechanical or Mechatronic Engineer

Phoenix Boring
Santa Clara, CA Full Time
POSTED ON 2/27/2025
AVAILABLE BEFORE 5/23/2025

About Phoenix Boring (see our LinkedIn posts for more info)

Phoenix Boring Inc. is revolutionizing underground infrastructure with innovative trenchless technologies that transform construction and address climate change challenges. We specialize in efficient, cost-effective, and sustainable solutions for installing underground utilities like electricity, fiber, water, sewer, and gas lines. By replacing traditional open-cut excavation, we minimize disruption, reduce environmental impact, and lower costs.

With over a decade of expertise in the trenchless industry, our team has developed proprietary technologies such as the Assisted Dynamic Boring (ADB) platform, our impressive JetBore non-contact thermal spallation drilling (TSD) system, and the newly launched PyroHDD, a steerable, small-diameter multi-modal drilling head project sponsored by the Dept. of Energy’s Advanced Research Projects Agency.

Our adaptable, multi-tool trenchless solutions excel in urban and remote settings, reducing costs and expanding applications. Leveraging industry certifications and partnerships, we deliver exceptional results for public and private projects, including critical infrastructure in California.

Phoenix Boring Inc. is at the forefront of transforming the underground infrastructure industry, combining technical expertise with groundbreaking innovation. Join us as we lead the way to a more sustainable, efficient, and resilient future.

Looking for engineers with previous experience as :

Mechatronics Engineer

Sr. Mechanical Engineer

Mechanical Engineer - Actuators

About the job

Come utilize your experience with complex mechanical / mechatronic packaging, manufacturing (including sheet metal, CNC, Additive Manufacturing), and systems thinking to help execute “Aerospace Underground” at Phoenix Boring. Within 6 months, you’ll have helped us finish the design and initial testing for our next gen thermal boring tech, funded by DoE ARPA-E. Within 1 year, we’ll be finishing up the architecture and component design for a revolutionary boring system integrating that tech, and by 24 months we’ll be testing it under field conditions. During this time, on an intermittent basis, you’ll be tasked to support creation of new modules and accessories for our existing line-up of electric / hydraulic heavy equipment, with load ratings in the hundreds of thousands of pounds. Phoenix Boring is an always dynamic and challenging work environment where you can design the future but actually get your hands dirty along the way.

  • Concepting : participate in rapid ideation, whiteboarding, storyboarding, and downselection
  • Hardware Development : design, procure, and test mechanical and mechatronic systems
  • Systems Engineering : Help create and / or maintain technical requirements and architecture documents to track system features and assess performance
  • Create detailed designs in CAD and export appropriate files and drawings
  • CAD Proficiency (5 yrs) : Solidworks preferred, Autodesk or 3DX also relevant.
  • Prototyping : assemble and test prototypes to validate design concepts and functionality
  • Manufacturing : familiarity with Additive, Subtractive, and Forming manufacturing processes
  • Testing and Debugging : structure and perform testing on complex mechatronic systems, with attention to detail concerning notes and data captured during testing
  • Collaboration : Work closely with cross-functional teams, including software engineers, mechanical engineers, and project managers
  • Documentation : Keep good notes and prepare documentation for designs, including trade studies, design review slides, reference documents, and assembly / field guides
  • Compliance and safety : Ensure appropriate safety factors and load ratings are established and communicated, help keep construction and tunnel boring equipment in compliance with relevant standards and regulations
  • Driven : take responsibility for high level, independent work in a fast-paced environment
  • Troubleshooting : assist with resolving, formally or informally, failures and operational issues with both R&D prototypes / tests and legacy tunnel boring equipment

Qualifications

  • U.S. Citizen or Lawful Permanent Resident, due to government contract reasons
  • Bachelor's degree or higher in Mechatronics, Mechanical Engineering, or a related field
  • Prototyping background : Have a maker mentality that allows you to prototype quickly while also producing robust, reliable systems with good documentation
  • 5 years of relevant engineering experience in one or more of the following areas : heavy equipment, aerospace or aviation, robotics, hardware and / or mechatronics development, preferably towards high reliability / criticality hardware
  • Experienced in developing and testing mechanical systems with software / controls driven functionality, ensuring they work together
  • Experience specifying and / or sourcing CNC machined and waterjet / lasercut components
  • Ability to rapidly perform engineering feasibility calculations relevant to mechanical, thermal, and pressurized fluids without using FEA
  • Experience with at least Static Structural simulation, bonus for Thermal or CFD experience
  • Willingness to travel roughly 4 times a year (
  • Will frequently : stand, walk, sit, use both hands, and carry / lift / push / pull to 25 lbs.
  • Nice to Have Skills

  • Experience with Additive Manufacturing, especially Metal Additive
  • Experience with high temperature exhaust flows, e.g. turbines, rockets, industrial combustors
  • Experience with geology, mining, tunneling, especially Tunnel Boring Machines
  • Experience integrating firmware / software into mechatronic systems
  • FMEA and / or formal troubleshooting training or experience
  • System Integration : Integrate hardware and software components to ensure seamless operation of mechatronic systems
  • Compensation Range :

    125,000 / yr - $185,000 / yr, depending on experience, plus equity

    Benefits

  • Beverages, snacks, lunches
  • Vision, Dental, and Healthcare
  • Flexible PTO on top of 15 company holidays per year
  • Salary : $185,000

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