What are the responsibilities and job description for the Systems Test Engineer position at Pinnacle Professional Services?
Location : Lake Orion / Auburn Hills, MI area
Job Summary :
The Systems Test Technical Engineer is a highly skilled and versatile Test Setup Engineer with expertise in hardware, software, and mechanical systems. The ideal candidate will be responsible for setting up, integrating, and validating tests at the system, sub-assembly, and component levels. This role requires a strong understanding of electrical engineering, software interfaces, and mechanical structures to ensure comprehensive testing of high-voltage battery systems used in various applications. (Construction, mining, forestry and heavy industrial equipment)
Responsibilities :
- Design and construct test setups for high-voltage battery systems at the system, sub-assembly, and component levels to evaluate product performance.
- Collaborate with cross-functional teams (hardware, software, and mechanical) to ensure the testing environment meets all technical and safety requirements.
- Design and oversee critical interfaces within systems to facilitate component reuse and adherence to standard methodologies.
- Configure hardware such as sensors, data acquisition systems, and communication interfaces for testing purposes.
- Develop and integrate software tools / scripts to automate and control test environments (e.g., using LabVIEW, Python, or MATLAB).
- Troubleshoot and resolve hardware and software issues during test execution.
- Install and configure mechanical test fixtures and components to support battery system testing.
- Ensure proper thermal management, structural integrity, and alignment of mechanical setups during testing.
- Execute test plans for the development of battery pack systems to ensure compliance with system requirements.
- Perform electrical, thermal, and mechanical testing of high-voltage battery systems following safety guidelines.
- Set up and manage battery testing equipment such as chargers, electronic loads, and thermal chambers.
- Monitor and analyze the performance of batteries under different operating conditions.
- Gather, process, analyze, and communicate test data internally.
- Prepare and present test reports, including tables / charts, to the internal team.
- Utilize hands-on experience in troubleshooting and triaging complex electrical schematics, PCBs, and embedded system designs.
- Collaborate with specialists to conduct root cause analyses and provide support.
- Lead data analysis endeavors and interpretations pertaining to battery performance.
- Offer technical expertise in investigating system issues and support root cause analysis, mitigation, and corrective action planning.
- Develop detailed test plans and procedures based on system and component-level requirements.
- Ensure thorough documentation of the test setups, configurations, and results.
- Present test results and collaborate with design and validation teams to refine product performance.
- Ensure compliance with industry standards and safety protocols related to high-voltage testing.
- Maintain proper safety procedures when working with high-voltage equipment, including the use of personal protective equipment (PPE) and proper handling techniques.
- Adhere to federal and state regulations. Adhere to all company policies, processes, and procedures.
- Performs other duties as requested, directed, or assigned. Predictable and reliable attendance.
Position Qualifications :
Key Competencies :
Physical Requirements / Working Conditions :
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.