Penetrant Line Operator Trainer (INTERNAL) LPCS LSBS 80

Country

United States of America

State / County

Oregon

City

Portland

Division

Structurals

Company

LPC

Function

Operations

Workplace Type

On-Site

Position type

Full Time

Opportunity ID

16835

Company Profile

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Business Profile

PCC Structurals is the world leader in superalloy, aluminum and titanium investment casting. With applications in jet aircraft engines, airframes, industrial gas turbine (IGT) engines, military armaments, medical prosthesis, and many other industrial markets, we provide a wide portfolio of high-quality components, some as large as 100 inches (250cm).

As the original business unit for Precision Castparts, you can count on PCC Structurals’ extensive experience and knowledge to consistently provide high-quality castings, even at significant volumes.

PCC Structurals also provides solidification modeling, in-house rapid prototyping (including SLA), digital radiography, hot isostatic pressing, precision machining and protective coating services. We operate 11 manufacturing facilities in the United States and Europe.

Location Profile

Located in the southeast Portland area, PCC Structurals Large Parts Campus and Lean Manufacturing Annex specialize in air and vacuum investment cast components as large as 79" for aerospace, energy and commercial applications. With over 660,000 square feet of manufacturing space, we work with corrosion-resistant, high-strength-to-weight Titanium and Nickel and Cobalt-based alloys with high temperature and mechanical properties.

Job Description

Mission:

In addition to being a Penetrant Line Operator, this operator accomplishes hands-on training of Penetrant Line Operators. This operator also oversees the qualification and certification of Penetrant Line Operators and provides feedback to supervision.

Principal Accountabilities

• Train and Certify Penetrant Line Operators.
• Progress new or transfer Penetrant Line Operators through the qualification and certification process. Trains employees on new skills and works with employees to improve performance to satisfactory levels or maintain satisfactory performance.
• Perform module audits
• Evaluate employee against certification requirements.
• Gives objective, fact-based input for performance reviews. Participate in performance measure feedback and performance review of Penetrant Line Operators.
• In performing training/certification duties, avoids favoritism or the perception of favoritism.
• Training Program Support:
• Create and revise training modules.
• Establish and revise written evaluation.
• Design and update skills demonstration and criteria for Qualification and certification.
• Penetrant Line Operators support and audits
• Maintain records of employees and overall departments.
• Perform ongoing evaluation of employees and random audits.
• Stay current on Penetrant Line Operator techniques in all aspects of interpreting.
• Other
• Is sensitive to and proactively supports the maintenance of a harassment/discrimination free environment.
  
  

QUALIFICATIONS:

• Current Penetrant Line Operator Trainer certification desired or Tat’s certified within 30 days.
• Must be self motivated (as determined by feedback from the Trainer Coordinator or Production Supervisor) and capable of high performance with little or no supervision.
• Must consistently rate in the top 20% in Project Team Build issues and demonstrate good work habits, including a history of quality workmanship.
• Must be free of any disciplinary action for Quality, Productivity or Behavior over the last 12 months.
• Position required incumbent be willing, as required by production needs, to change department assignments, work with others in more than one department, and to adjust shift schedules.
• Outstanding performance as determined by feedback from the Trainer Coordinator or Production Supervisor) in prior progression through the Penetrant Line Operator Training and Certification Program is desired. (Does not apply to Penetrant Line Operators who did not have access to the program.)
• Demonstrated ability to follow detailed instructions, make progress observations, and accurately record technical data required.
• Demonstrated ability to communicate verbally and in writing. Instructions must be clear and unambiguous; consistently assures directions are clearly understood resulting in work that rarely, if ever, needs to be redone due to the quality of communication.
• Must have good facilitation skill and the ability to teach individuals and/or small groups.
• Satisfactory attendance record required.
• Satisfactory safety record required.
• Must have held a Penetrant Line Operator position for a minimum of 12 months during the prior 3 years.
  
  

Primary Duties & Responsibilities

Penetrant Line Operation

Objective: to complete all steps in the preparation and application of penetrant to castings.

Typical Activities:

• Visually inspects castings for surface dirt; cleans and degreases as necessary.
• Chemically etches specific castings by local or swab etching, which removes a small amount of metal; neutralizes parts with water and dries; neutralizes holding tank.
• Places clean castings on penetrant line and applies fluorescent penetrant liquid using hand-held, electro-static sprayer; allows penetrant to be absorbed.
• Washes castings to remove penetrant after specified time; pre-dries with fans and places castings in drying cabinets.
• Places castings in developing cabinet for automatic application of powdered developer.
• Visually inspects castings; cleans and degreases as needed.
• Wears protective gear during line operation.
  
  

Maintenance and Housecleaning.

Objective: to maintain penetrant line equipment and work area in good working order.

Typical Activities:

• Performs maintenance and minor repairs on equipment.
• Keeps work area and materials clean and orderly.
  
  

Safety.

Objective: to take responsibility for and demonstrate safe work practices.

Typical Activities:

• Adheres to plant and department safety rules.
• Safely operates all equipment and tools.
• Identifies and reports safety problems.
• Completes logs and records.
• Performs other tasks as directed.
  
  

Experience & Education

• High School Graduation or GED (necessary for NDT certification.
  
  

TRAINING:

• Training is provided on the job.
• Level 1 Penetrant Inspection Courses.
• Level 1 Penetrant Inspection Certification.
  
  

Required Skills

ENTRY QUALIFICATIONS:

• High School Graduation or GED (necessary for NDT certification.
• Ability to write, and read and follow specifications on Tech Cards.
• Ability to lift and/or maneuver objects weighing twenty to forty pounds and occasionally up to eighty pounds.
• Ability to work in difficult working conditions which may include exposure to noise, dust, chemicals, temperature extremes and other elements for extended periods of time.
  
  

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. 'Green Card Holder'), and certain categories of Asylees and Refugees.