What are the responsibilities and job description for the Controls Engineer position at Pyramid Consulting, Inc?
Immediate need for a talented Controls Engineer. This is a 10 months contract opportunity with long-term potential and is located in Columbus, IN (Onsite). Please review the job description below and contact me ASAP if you are interested.
Job ID : 25-56345
Pay Range : $42 - $45 / hour. Employee benefits include, but are not limited to, health insurance (medical, dental, vision), 401(k) plan, and paid sick leave (depending on work location).
Key Requirements and Technology Experience :
- Key Skills : Industrial Automation & Control Systems Experience.
- In-depth knowledge of IIoT Communication Protocols and Standards, IIoT Platform & Solutions expertise (I4.0),
- Networking & IT Skills .
- Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems & Ability to perform root cause analysis for network or connectivity failures.
- Bachelor’s degree in electrical / electronic engineering, control systems engineering, automation or instrumentation, mechatronics, computer science, or a related field.
- Minimum of 5-6 years of experience in industrial automation, IIoT systems, PLC programming, and IoT integrations.
- Identification of machine controllers (Allen Bradley, Rockwell, Beckhoff, Rexroth) and options to select the protocols and compatible OT hardware (Network translator, Gateways, Aggregators, Extension cards) for integrating IIoT applications.
- Understanding of controls architecture and ISA- 95 architecture.
- Able to document the AS-IS Process and TO- BE for controls implementation.
- Strong skills in creating technical documentation, including system designs, integration plans, and user manuals for IIoT systems.
- Expertise in programming and configuring multiple control systems like Siemens PLCs (TIA Portal), Allen-Bradley PLCs, Mazak CNC controllers, and Fanuc controllers.
- Experience with integrations of machine controllers to IIOT systems and different levels of the automation stack
- Ability to manage IIoT projects from planning through implementation, ensuring milestones and timelines are met.
- Knowledge of integration of tightening tools controllers like Atlas Copco, DC tools, Desouter etc. with IIoT platform.
- Knowledge of integration of Robots, Cobots, IMR’s and AGV with IIoT platform.
- IIoT Communication Protocols and Standards :
- In-depth knowledge of industrial communication standards and protocols such as OPC UA / DA, MQTT, REST API, Ethernet / IP, Profinet, Profibus. Awareness of Device NET, Modbus TCP / IP.
- Proficiency in configuring and troubleshooting OPC Servers like Kepware for data exchange between machines and IIoT platforms.
- Networking & IT Skills :
- Strong knowledge of industrial networking protocols such as Ethernet / IP, and fieldbus.
- Knowledge of IP configuration, routing, VLANs, and network security practices to ensure secure IIoT systems.
- IIoT Platform :
- Expertise in Industry 4.0 (e.g., IIOT solutions, data analytics) and experience driving digital transformation programs.
- In Depth knowledge and experience with multiple levels of the automation stack
- Knowledge on data analytics platforms like Power BI, AI and ML technologies.
- Troubleshooting & Problem Solving :
- Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems.
- Ability to perform root cause analysis for network or connectivity failures.
- Collaborate with CFT team for trouble shooting the IIoT deployment problems.
- Academic Qualifications :
- Education : Bachelor’s degree in electrical / electronic engineering, control systems engineering, automation or instrumentation, mechatronics, computer science, or a related field.
- Experience : Minimum of 5-6 years of experience in industrial automation, IIoT systems, PLC programming, and IoT integrations.
- Expertise in data governance principles, data management, and regulatory compliance including knowledge of data governance frameworks and industry standards for data management.
- Experience in cross-functional roles and stakeholders management.
- Experience driving change management in large scale organizations.
Our client is a leading Automobile Manufacturing Industry, and we are currently interviewing to fill this and other similar contract positions. If you are interested in this position, please apply online for immediate consideration.
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Salary : $42 - $45
